Automated identification with the THERMOMARK E SERIES modular system

Automated identification

The THERMOMARK E SERIES ensures greater efficiency in control cabinet manufacturing: Comprising a thermal transfer roll printer and applicators, the modular system prints labels and applies them to cables and wires in an automated manner. The THERMOMARK E.VARIO also marks terminal markers in continuous format and cuts them individually to the appropriate pitch. The combination of these process steps results in time savings of around 60%.

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Your advantages

  • Maximum efficiency: time savings of around 60% with printing and application in a single process step
  • Flexible response with the modular system comprised of a standard thermal transfer printer and four applicators for different identification solutions
  • Consistent digital workflows: controlling and automatic data processing from CAE systems
  • Easy handling and constantly high quality with the automated process

New products

THERMOMARK E.WIRE
THERMOMARK E.SLEEVE
THERMOMARK E.WRAP
THERMOMARK E.VARIO
E-WM cable marking
E-WMS shrink sleeves for cable and wire marking
Self-laminated wire-wrap labels with protective laminate E-WML
E-TM continuous terminal marker
Applicator for movable cable markers
Automated printing and application of cable identification

The THERMOMARK E.WIRE applicator implements cable markers that can be moved radially and axially. The welded seam ensures that the marker is captive. The continuous format covers all diameters between 1.8 mm and 5.6 mm with just one single material available in various widths.

These are the main features

  • Up to 70% time savings compared to manual marking and application processes that involve shrink sleeves or wire-wrap labels
  • One material for all diameter ranges: Continuous material used in various widths
  • Easy operation: Automatic measurement of the diameter of the cylindrical exposed conductive part
  • Maximum flexibility: Marking can be moved radially and axially
  • The welded seam ensures captive markings
  • For cylindrical exposed conductive parts, single wires, cables, and cable bundles

These are the advantages

  • Printing and application in a single automated process step
  • One material for all diameter ranges (1.8 mm to 5.6 mm)
  • Automatic measurement of the diameter of the cylindrical exposed conductive part

Applicator for shrink sleeves
Automatically print and apply shrink sleeves

The THERMOMARK E.SLEEVE processes continuous shrink sleeves and cuts them individually to the desired length. In addition, the applicator opens the shrink sleeve so it can be slipped onto cables and lines very easily.

These are the main features

  • Up to 75% time savings compared to manual marking and application processes with shrink sleeves
  • Cost efficiency by using continuous shrink sleeves
  • Easy operation: Automatic object detection by photoelectric barriers and optimized cable entry
  • Efficient handling: Automatic adjustment to the respective diameter of the cylindrical exposed conductive part eliminates setup effort
  • For cylindrical exposed conductive parts, conductors, and cables

These are the advantages

  • Printing and application in a single automated process step
  • Processes continuous shrink sleeves for diameters between 0.8 mm and 8.5 mm
  • Realizes individual marker lengths from 15 mm to 51 mm

Applicator for adhesive labels with protective laminate
Automated printing and application of wire-wrap labels

The THERMOMARK E.WRAP applicator applies wire-wrap labels to cylindrical exposed conductive parts automatically – and with consistently high quality. For particularly resistant identification, a protective laminate covers the printed surface.

These are the main features

  • Up to 60% time savings compared to manual printing and application processes with self-laminated wire-wrap labels
  • Consistently high application quality: Positive influence on the resistance and durability of the marking
  • Easy handling: Positioning of the marker defined by orientation to the measuring scale
  • For indoor and outdoor applications: High resistance due to protective laminate
  • For cylindrical exposed conductive parts, conductors, and cables

These are the advantages

  • Printing and application in a single automated process step
  • Wire-wrap labels for all diameters between 2 ... 16 mm
  • Positioning of the marker defined by alignment with the measuring scale

Applicator for terminal markings
Print and cut continuous terminal markers

The THERMOMARK E.VARIO applicator marks entire terminal strips with just two materials in continuous format for high and flat marking grooves. Due to the continuous format, all widths between 3.5 mm and 1,000 mm can be realized – regardless of the number of different pitches.

These are the main features

  • Up to 70% time savings when marking in different pitches
  • Only two materials: Marking of the entire terminal strip
  • Innovative geometry: Perfect fixing of the material in the marking groove as well as easy engagement and separation of the individual markers
  • Simple and efficient terminal block marking: Automatic assignment of perforation cuts based on data from the engineering software

These are the advantages

  • Processes continuous terminal markers for high and flat marking grooves
  • Any pitches between 3.5 mm and 1,000 mm
  • Punching or perforation in different pitches in accordance with individual requirements

Movable cable markers
Marking material for automated processing

The E-WM... marking material is designed for processing with the THERMOMARK E.WIRE applicator. The E.WIRE processes the continuous material into radially and axially movable markers that can be printed on three sides. The welded seam ensures that the marker is captive.

These are the main features

  • One material for all diameter ranges
  • Good visibility due to three-sided printing and mobility
  • Captive marking thanks to the welded seam
  • Different widths for various installation and marking scenarios
  • For cylindrical exposed conductive parts, single lines, cables, and cable bundles

These are the advantages

  • Markers can be moved radially and axially
  • One continuous material for all diameter ranges (1.8 mm to 5.6 mm)
  • Three different widths: 15, 18, and 23 mm
  • Temperature range: -40°C ... 70°C

Shrink sleeves for cable identification
Marking material for automated processing

The E-WMS... shrink sleeve is designed for processing with the THERMOMARK E.SLEEVE applicator. The continuous format allows individual marking lengths. After the printing and application process, there is the option of shrinking the shrink sleeve.

These are the main features

  • Cost efficiency by using continuous shrink sleeves
  • High flexibility, as individual marking lengths can be realized
  • Optionally shrinkable by any manual method for fixing the position in place
  • Widely used and proven worldwide in control cabinet and machine building, the Oil and Gas industry, and the railroad industry
  • For cylindrical exposed conductive parts, single wires, and cables

These are the advantages

  • Continuous shrink sleeves for diameters between 0.8 mm and 8.5 mm
  • Individual marking lengths possible from 15 mm to 51 mm
  • Temperature range: -40°C ... 125°C
  • Approvals: UL 224

Wire-wrap labels for cable identification
Marking material for automated processing

The E-WML wire-wrap labels are designed for processing with the THERMOMARK E.WRAP applicator. For this purpose, the labels are placed in a row on the material roll. For particularly resistant identification, a protective laminate covers the printed surface.

These are the main features

  • For indoor and outdoor applications: High resistance to dirt and abrasion due to protective laminate
  • Firmly defined positioning of labels thanks to the gluing system
  • Large diameter range with many different applications inside and outside the control cabinet
  • The wire-wrap labels do not create any additional volume, so the cable can also be pulled through cable ducts, for example
  • For cylindrical exposed conductive parts, single wires, and cables

These are the advantages

  • Self-laminated wire-wrap labels with protective laminate
  • Diameter range: 2 mm ... 16 mm
  • Temperature range: -50°C ... 110°C
  • Approvals: UL 969

Continuous terminal markers
Marking material for automated processing

The E-TM.../E-TMF... terminal block markers are designed for processing with the THERMOMARK E.VARIO applicator. Thanks to the continuous format, the entire terminal strip can be marked with just two materials for the high and the flat marking groove.

These are the main features

  • Mark complete terminal strips with only two materials: One for the high and one for the flat marking groove
  • The continuous format makes it possible to realize any pitch between 3.5 mm and 1,000 mm
  • The innovative geometry ensures materials that are perfectly fixed in place and which engage easily
  • Easy and convenient separation of individual markers thanks to flexible backing material

These are the advantages

  • Continuous format for high and flat marking grooves
  • Any pitch between 3.5 mm and 1,000 mm
  • Temperature range: -40°C ... 85°C
  • Approvals: UL 94 V2

THERMOMARK E SERIES modular printing system

THERMOMARK E SERIES modular printing system

THERMOMARK E.300 (D) / E.600 (D) thermal transfer printers Roll printers for all materials

Benefit from the flexibility of roll printers: use the devices as standard printers for all roll materials. Combine them with the E.CUTTER(/P) to cut or perforate continuous format materials. Connect the printers to one of the THERMOMARK E SERIES applicators to create efficient printing and application systems.

  • Compatible with all THERMOMARK E SERIES applicators
  • Suitable for all roll materials from the MARKING system product portfolio
  • Easy processing of all materials in continuous format with the use of the E.CUTTER and E.CUTTER/P
  • 4.3-inch LCD multicolor touch display: videos on troubleshooting, messages in real time
  • 300 and 600 dpi for all industrial requirements
  • Robust industrial design for large print volumes
Cable identification with THERMOMARK E.WIRE

Cable identification with THERMOMARK E.WIRE

THERMOMARK E.WIRE Automated printing and application of cable identifiers

The THERMOMARK E.WIRE applicator processes radially and axially movable cable markers. The weld seam ensures that the marker cannot come loose. The continuous format covers all diameters between 1.8 and 5.6 mm with just one material that is available in variable widths.

  • Up to 70% time savings compared to manual marking and application processes with shrink sleeve or wrap-around labels
  • One material for all diameter ranges: use of continuous material in different widths
  • Easy operation: automatic measurement of the diameter of the cylindrical body
  • Maximum flexibility: radially and axially movable markings
  • The weld seam ensures that the marking cannot come loose
  • For cylindrical bodies, single wires, cables, and cable bundles
Print and apply shrink sleeves with the THERMOMARK E.SLEEVE

Print and apply shrink sleeves with the THERMOMARK E.SLEEVE

THERMOMARK E.SLEEVE Automated printing and application of shrink sleeves

The THERMOMARK E.SLEEVE applicator processes shrink sleeves in continuous format and cuts them individually to the desired length. In addition, the applicator opens the individual shrink sleeve markers for easy sliding onto cylindrical bodies.

  • Up to 75% time savings compared to manual marking and application processes with shrink sleeves
  • Cost efficiency with the use of shrink sleeves in continuous format
  • Easy operation: automatic object detection through photoelectric barriers and optimized cable entry
  • Efficient handling: no setup effort with automatic adjustment to the respective diameter of the cylindrical body
  • For cylindrical bodies, wires, and cables
Automated printing and application of wrap-around labels with the THERMOMARK E.WRAP

Automated printing and application of wrap-around labels with the THERMOMARK E.WRAP

THERMOMARK E.WRAP Automated printing and application of wrap-around labels

The THERMOMARK E.WRAP applicator automatically applies wrap-around labels to cylindrical bodies – with a consistently high quality. A protective laminate covers the printed surface to ensure a particularly resistant identification.

  • Up to 60% time savings compared to manual printing and application processes with self-laminating wrap-around labels
  • Consistently high application quality: positive influence on the resistance and durability of the marking
  • Easy operation: the marking position can be defined through orientation on the measuring scale
  • For indoor and outdoor applications: high resistance with protective laminate
  • For cylindrical bodies, wires, and cables
Print and cut terminal markers in continuous format with the THERMOMARK E.VARIO

Print and cut terminal markers in continuous format with the THERMOMARK E.VARIO

THERMOMARK E.VARIO Print and cut terminal markers in continuous format

The THERMOMARK E.VARIO applicator marks entire terminal strips with just two materials in continuous format for tall and flat marking grooves. Due to the continuous format, all widths between 3.5 and 1,000 mm can be realized – regardless of the number of different pitches.

  • Up to 70% time savings when marking in pitches
  • Just two materials: marking of the entire terminal strip
  • Innovative geometry: perfect securing of the material in the marking groove as well as easy engagement and separation of the individual markers
  • Simple and efficient terminal strip marking: automatic assignment of perforation cuts based on data from the engineering software