Control and monitoring of hydrogen refueling stations Discover our safe and open control and monitoring solutions for the efficient distribution of hydrogen.

Hydrogen refueling station with trucks

The challenge


Hydrogen refueling station

Safety and efficiency

Continuous monitoring of parameters such as temperature and pressure up to 1,000 bar is necessary to ensure the safe and efficient operation of hydrogen refueling stations. For this purpose, data in the OT and IT is generated and collected. Data exchange between the various subsystems often requires considerable integration costs, as this uses different types of communication and technologies. In addition, strict safety precautions and approvals are essential to ensure explosion protection and functional safety. To meet the growing demand, it is important that the filling stations are built and started up quickly. We offer you comprehensive solutions and products for safe automation up to Zone 0. Moreover, we provide a simple and reliable connection for data exchange between OT and IT.

The solution


PLCnext Technology for hydrogen refueling stations

Controlling hydrogen distribution applications

Our PLCnext Technology ecosystem enables secure communication and data exchange between all OT and IT devices and systems. PLCnext Control gives you efficient control of the refueling process. We enable precise monitoring and control of the pressure. To ensure safe progress, you can closely monitor the critical process parameters.

HMIs for hydrogen refueling stations

Display at the pump

Our HMI panels and industrial PCs allow you to operate and monitor your system states conveniently. The runtime of our Edge PCs offers all the advantages of the PLCnext Technology ecosystem. Use cloud-based data acquisition for easy integration into your existing IT infrastructure. This is how you can bridge the gap between the IT and OT worlds. Whatever your visualization task, we offer the right software for the job.

Refueling at a hydrogen refueling station

Easy expansion using modularization

To meet the growing demand for green energy in the future, it is important to be able to simply add more pumps to hydrogen refueling stations. Our PLCnext Technology automation platform allows you to modularize your application and standardize the interfaces to the sub-functions. To do this, we support technology standards such as Module Type Package (MTP). As a result, you benefit from reduced engineering costs and simultaneously increase your time to market.

Remote connection of all submodules of a hydrogen refueling station

Some providers cover the entire value added chain of green hydrogen. To ensure that such a complete system operates efficiently and reliably, the relevant technical data from the various subsystems must be linked to higher-level operating and service systems. This is where we support the data acquisition and control of these systems with redundant control and network solutions for maximum availability. Security routers and adapted remote maintenance solutions, including device and update management, ensure cybersecurity in customer applications.

Interactive image map: Example setup of a control and monitoring solution for hydrogen refueling stations
Automation technology for PLCnext Technology
Take advantage of our wide portfolio of automation technology to use PLCnext Technology and get your system ready for IIoT and Industry 4.0.
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Automation technology for PLCnext Technology
Security routers
With comprehensive security functions, the mGuard security routers protect your industrial network against unauthorized access by people or malware.
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Security routers
Industrial Ethernet switches
Our portfolio includes managed and unmanaged switches with Gigabit, PoE, and IEC 61850 certification and for DIN rail mounting.
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Industrial Ethernet switches
Remote I/O systems
Record input and output signals directly in the control cabinet or on your systems. Your data and signal traffic is transmitted reliably.
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Remote I/O systems
HMI panels and industrial PCs
Our HMIs and IPCs allow you to operate and monitor your system states efficiently. Benefit from maximum scalability of the operating concept of your automation solution.
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HMI panels and industrial PCs

Contact | Jimmie Finister

Jimmie Finister
Jimmie Finister
Business Development Manager, VMM Process
(346) 280-6993
I would be happy to advise you on the way to a carbon-neutral future with green hydrogen.

Ensuring safety

When setting up a broad network of hydrogen refueling stations, it is essential to follow strict safety precautions and obtain approvals for explosion protection and functional safety.

SIL icon in front of power-to-X systems
Icon for explosion protection in front of power-to-X system
Industrial security for power-to-X systems
SIL icon in front of power-to-X systems

Functional safety mechanisms must be regulated in such a way that failures or potential hazardous situations can be managed. This is best achieved by means of a tailored safety concept.

We provide services to cover the entire safety lifecycle. In addition, our wide range of safety applications is certified in accordance with IEC 61508 and IEC 61511. To keep up to date with the latest knowledge, we will be happy to support you with training courses for employees.

More about functional safety
Icon for explosion protection in front of power-to-X system

Due to the occurrence of flammable gases, the topic of explosion protection is crucially important in the hydrogen industry. We offer a comprehensive selection of products and solutions for implementing the requirements in potentially explosive areas with various zones. If necessary, we will also train your employees. Furthermore, we support you with the validation and documentation of intrinsic safety.

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Industrial security for power-to-X systems

Digital transformation and the increasing complexity of cyberattacks require a holistic security strategy. In addition, the implementation of cybersecurity measures is a legal requirement. Good protection against cyberattacks can only be achieved if coordinated technical and organizational measures are intermeshed.

This is why we offer a comprehensive 360° security concept that includes secure services, solutions, and products. This simplifies the protection of your systems and offers all-round protection for your plant.

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Products


Control cabinets in a power-to-X system

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