I/O signal marshalling

I/O signal marshalling

We offer a variety of solutions for I/O signal marshalling: VIP I/O-Marshalling makes I/O signal conditioning and signal marshalling for universal I/O consistent, from the field to the controller. For standard I/O signal marshalling, our Termination Carriers offer a plug-and-play solution for connecting conventional DIN rail devices to the standard I/O cards in your automation system.

A comparison of signal marshalling for standard I/O systems and universal I/O systems


System topologies:

The universal I/O approach with VIP I/O-Marshalling eliminates the rigid separation between the marshalling and interface levels and enables an integrated, significantly more streamlined system architecture.

Standard I/O signal marshalling
Universal I/O signal marshalling
Standard I/O signal marshalling

With MINI Analog Pro and MACX Analog signal conditioners

Universal I/O signal marshalling

With VIP I/O-Marshalling

Concept Termination Carrier for connecting signal-specific standard DIN rail devices Flexible plug-and-play modular system consisting of termination boards and plug-in modules
System architecture Separate control cabinets and systems for signal marshalling, signal conditioning, and I/O connectivity Signal marshalling, signal conditioning, and I/O connectivity integrated into one system
I/O structure Use of specific I/O cards for each signal type Software-based channel assignment independent of signal type, without signal-specific I/O cards
Signal conditioning Changes and rewiring at the marshalling, interface, and I/O levels Replacement of plug-in modules and software configuration on the controller side with existing wiring in place
To the products To the products

Graphical representation:

Graphical comparison of control cabinet configurations: standard I/O system vs. universal I/O system

The universal I/O approach with VIP I/O-Marshalling integrates the marshalling, interface, and I/O levels into a streamlined architecture

Project lead times:

Compared to conventional signal marshalling, the universal I/O approach reduces costs and shortens project lead times by up to 30%.

Standard I/O signal marshalling

Universal I/O signal marshalling

Signal planning The number of specific signal types and I/O cards must be determined early in the engineering process. All you need to know is the number of signals. The signal types can be assigned later.
Project execution Planning, installation, and testing are carried out sequentially. Parallel execution of planning, installation, and testing
Signal changes Changes to the wiring and documentation are required. Replacement of plug-in modules and software programming at the UIO.
Factory Acceptance Testing and commissioning processes Signal paths are tested using the final channel function. Signal paths are set up and tested regardless of the signal type.

Graphical representation:

Graphical comparison of lead times in process automation: standard I/O vs. universal I/O

Time savings of up to 30% through the parallel processing of project steps

Our product solutions for I/O signal marshalling


Expertise
Explosion protection

Get a concise overview of explosion protection on the website and download the brochure.

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Signal conditioning and explosion protection

Interference-free and safe signal conditioning, transmission, and visualization through 3-way electrical isolation. Our product portfolio for signal conditioning and explosion protection covers all tasks involving interference-free and safe signal transmission, such as NAMUR signal conditioners, bipolar signal conditioners, temperature transducers, supply isolators, etc.

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