CHARX control professional – DC charging controller for fast charging stations

DC charging controllers for fast charging stations

The freely programmable CHARX control professional and CHARX control integrated DC charging controllers provide the intelligence for modern charging stations for mode 4 fast charging in accordance with IEC 61851-23. They communicate with the electric vehicle, monitor the charging process, control parameters such as the charging current, and handle additional tasks as an option.

Go to Product Detail Page for item 1311433

CHARX CONTROL-M2/150KW - DC charging controller

CHARX CONTROL-M2/150KW - DC charging controller

1311433

CHARX control integrated, Power control unit for the construction of DC charging stations, 19" rack mounting, input: 0 V DC...1000 V DC, output: 0 V DC...1000 V DC / 0 A DC...500 A DC

Go to Product Detail Page for item 1624092

SD-FLASH-2GB-EV-EMOB - Program/configuration memory

SD-FLASH-2GB-EV-EMOB - Program/configuration memory

1624092

Program and configuration memory for storing the application program and other files in the file system of the PLC, plug-in, 2 GB with license key for the function block libraries for E-Mobility

Go to Product Detail Page for item 1624130

EV-PLCC-AC1-DC1 - DC charging controller

EV-PLCC-AC1-DC1 - DC charging controller

1624130

Programmable charging controller for DC and AC charging of electric vehicles in accordance with IEC 61851-1,-23, DIN SPEC 70121, and CHAdeMO, with integrated cellular modem

Your advantages

19-inch charging controller combines all functions in one device
19-inch system with fast connection simplifies installation and maintenance
Flexible use with free choice of programming in accordance with IEC 61131
Reduced programming work with preassembled function blocks
Easy system integration with comprehensive interfaces

New products

Power control module for 19" charging stations

Design modular DC charging infrastructure

CHARX control integrated combines all functions for controlling and monitoring your 19" charging station. The control module manages up to five 30 kW power modules for fast DC charging up to 150 kW. It simplifies the planning, installation, and maintenance of your charging station.

Main features

19" standard, three rack units
Five DC inputs: 0 A … 150 A, 0 V … 1,000 V
One DC output: 0 A … 500 A, 0 V … 1,000 V
Nominal DC output power: 150 kW
Integrated functions: charging controller, cellular modem, insulation monitoring, power contactors, fuse, surge protection, 24 V power supply

Your Advantages

Efficient and space-saving, as all functions are combined in one highly integrated device
Fast installation and maintenance with 19" standard and Push-in fast connection
Compliant with European safety and EMC standards in accordance with EN 61000
Flexible use with free choice of charging controller programming in accordance with IEC 61131
Easy system integration and remote access with comprehensive interfaces

To the product

Overview of DC charging controllers Our two control solutions in comparison


	CHARX control integrated	CHARX control professional
Application and mounting type	Slide-in and fast connection in a 19" rack charging station – all necessary components integrated	Classic mounting in the DIN rail-based charging station – individual design-in possible
Integrated functions	Charging controller, cellular modem, insulation monitoring, contactors, fuse, surge protection	DC charging controller, cellular modem
Integrated interfaces	IEC 61851-23, OCPP, TCP/IP, RS-485, CAN bus, I/Os, SD card, SIM card, emergency switching off, 230 V for fan	IEC 61851-23, IEC 61851-1, CHAdeMO, OCPP, TCP/IP, RS-232, RS-485, CAN bus, I/Os, SD card, SIM card
Supported charging points	1x DC	1x DC, 1x AC
Supported DC charging power	150 kW	Unlimited
Freely programmable in accordance with IEC 61131
Dimensions (W x H x D)	483 mm x 134 mm x 550 mm (3 RU in 19" standard)	285 mm x 158 mm x 70 mm
	Directly to the product	Directly to the product

Corresponding accessories Add additional functions, depending on your requirements


	DC energy meter for charging compliant with calibration laws	Cellular antenna	SD card with license for PC Worx function blocks
	To the product	To the product	To the product

Product video 19-inch system

The modular 19-inch system in detail Implement quick rack mounting of your DC charging stations

The CHARX system in a standard 19-inch format consists of several coordinated modules for distributing, transforming, and controlling the charging current: The new distribution module CHARX power distribute, the new control module power module CHARX control integrated, and the CHARX power basic power modules can be combined to suit any charging situation.

Compared to classic assembly with DIN rail components, the modular setup significantly reduces the complexity of a DC charging station and enables modules to be installed and replaced quickly.

Interactive image map: The modular CHARX system for 19" rack mounting

Power control module

CHARX control integrated combines all functions required to control and monitor your 19" charging station. The control module manages up to five 30 kW power modules for fast DC charging up to 150 kW. It simplifies the planning, installation, and maintenance of your charging station, because it combines all the necessary components, such as charging controller, insulation monitoring, power contactors, fuse, 24 V auxiliary power supply and many other components. They make fan control of the control cabinet, temperature measurement, and output voltage measurement, for example, possible. The module also features extensive communication interfaces for easy system integration and remote access.

Directly to the control module

Distribution module

CHARX power distribute supplies AC mains voltage to up to five power modules in your 19" fast charging station. It also supplies power to the control module. Integrated surge protection, miniature circuit breakers, and overheating protection ensure maximum safety for all downstream modules and conductors. This enables the fused connection of power modules of overvoltage category II.

Directly to the distribution module

Power modules

The highly efficient CHARX power basic fast-charging modules, allow more economic operation of your DC charging infrastructure.They convert AC mains power into the DC power needed for e-vehicle fast charging. The compact 19″ rack modules can be installed directly in the charging station and interconnected in any way in accordance with power requirements.

Directly to the AC/DC power module

Interconnect up to five power modules

With the modular design of a 19" charging station, a charging power of up to 150 kW can be realized by interconnecting up to five 30 kW power modules.

Fast-connection technology

The Push-in fast connection and the T-LOX knee-lever connection allow the use of stripped or ferruled conductor ends, ensuring fast installation and easy maintenance.

Space-saving, efficient design

Especially for charging stations in urban locations, the space requirement is a key factor. Other comparable systems with an identical charging power have a significantly higher space requirement and require additional wiring work.

Comprehensive interfaces

Easily connect your peripheral devices such as the charging cable, touch panels, RFID readers, status LEDs, and power electronics with CCS, CAN bus, OCPP, TCP/IP, RS-485, and I/Os communication interfaces.

Freely programmable in accordance with IEC 61131

The CHARX control integrated control module is extremely flexible in use and features free programming in accordance with IEC 61131, giving you the ability to fully customize the software and user interface of your charging station.

Suitable power and distribution modules in 19-inch format

3D View

Experience now in 3D

Take a look at the 19-inch CHARX control integrated control module in precise detail. The product can be viewed from any angle using free zoom and rotate functions.

Fast installation of a DC charging station with the 19-inch system

The controller for the DIN rail in detail Discover the versatile interfaces of CHARX control professional

Interactive image map: CHARX control professional DC charging controller

Cellular interface

To use functions such as user management, billing, and remote diagnostics, use the integrated cellular interface to connect the charging controller to a backend system via OCPP (Open Charge Point Protocol).

Ethernet interfaces

You can use the two Ethernet ports for visualization of the charging process on a touch panel, for programming via PC Worx, and for integration into a charging and load management system.

Status LEDs

See the status of the charging controller and data traffic on the communication interfaces at a glance via the LEDs. The LEDs can also be used for error diagnostics.

SD card slot

Here you can insert an SD card (available separately) that contains the user license for ready-made PC Worx programming blocks. The SD card can also be used to store logged charging processes and to transfer the controller configuration to other charging controllers.

AC charging interface

To ensure a standard-compliant AC charging process, the controller exchanges the necessary charging parameters with the vehicle via the AC charging interface in accordance with IEC 61851-1.

CCS charging interface

To enable standard-compliant DC fast charging, the controller exchanges the necessary charging parameters in accordance with DIN SPEC 70121 with the vehicle via the CCS charging interface in accordance with IEC 61851-23.

Control of the power electronics

The necessary charging parameters, such as current, voltage, and power, are communicated to the power electronics via the CAN bus interface. To reduce your engineering outlay, we provide ready-made PC Worx function blocks for the CHARX power power modules.

Energy meter connection

To measure energy consumption and bill charging processes precisely, connect AC and DC energy meters via the RS-232 and RS-485 serial interfaces.

RFID reader integration

An RFID card reader can be connected via RS-232 or RS-485 so that users can authorize the charging process – either with a backend system or using the local RFID allowlist.

Digital I/Os

Additional customer-specific components, such as the control of the DC contactors, evaluation of the insulation monitor, monitoring of the door locking mechanism, or activation of charging status LEDs, can be connected via 16 digital inputs and outputs respectively.

The charging controller is programmed by a person using ready-made function blocks in PC Worx

A wide range of possible applications Freely programmable in accordance with IEC 61131

CHARX control professional and CHARX control integrated can be freely programmed for your specific charging application in accordance with IEC 61131.

This makes it a versatile charging controller for the widest possible range of applications. This gives you the ability to fully customize the software and user interface of your charging station.

You can reduce the engineering work required with the ready-made PC Worx function blocks for vehicle communication in accordance with DIN SPEC 70121.

Your personal contact person

For all queries regarding our products and solutions

PHOENIX CONTACT Israel Ltd.

P.O.B. 1799 Industrial Park Hasharon

+972-9-8915700 info@phoenixcontact.co.il

I will be happy to advise you on your charging infrastructure project.

Additional CHARX products for DC charging infrastructure

DC charging cables

CHARX connect – GB/T and CCS charging connectors for fast charging with up to 500 kW (High Power Charging)

DC charging cables

DC power electronics

CHARX power – power modules for the efficient and scalable DC supply for fast charging stations

To the DC power electronics

Surge protection

CHARX protect – protect charging points and vehicles against damage caused by lightning strikes and switching operations

Surge protection

Find out more in the e-paper

The new e-mobility brochure

Discover our extensive charging technology portfolio for electric vehicles and charging infrastructure on over 160 pages. You can also find out everything you need to know about our company and learn the basic principles of charging technology.

View the e-paper