Industrial connectors from the HEAVYCON complete series protect your interfaces and ensure the reliable transmission of power, data, and signals even under the harshest conditions. The industrial connectors are resistant to dirt, water, vibrations, and high levels of mechanical strain. The heavy-duty connectors have a seal rating of up to IP69K.
Sealing screw, IP67, replacement part for D7 size HEAVYCON housing
Surface mounting housing B10, with single locking latch, material: Die-cast aluminum, salt water resistant, cable outlets: 2, lateral, 2x M32, height: 74.5 mm, cable gland: none, Standard
Protective cover D7, for single locking latch, material: PA, protective cover material: PA, height: 29.4 mm, seal: no, Standard, with lanyard, for pin inserts
Counter nut, for threads 3/8"-NPT, color: silver-gray RAL 7001
Screw plug, material for screw connection: PA, connecting thread: Pg21, color: jet black RAL 9005, with O-ring
Contact insert, number of positions: 4+8+2PE, size: B24, power contacts: 4, control contacts: 8, Pin, Screw connection, 400 V, 80 A, 1.5 mm2 ... 16 mm2
Sleeve housing B24, for double locking latch, material: PA, straight, height: 99.5 mm, cable gland: none, Adapter sleeve for the CES cable entry system, Can be optimally combined with modular contact inserts
Contact insert, number of positions: 10+PE, size: B6, number of connections per position: 1, Pin, Crimp connection, 500 V, 16 A, 0.5 mm2 ... 4 mm2
Surface mounting housing B24, with double locking latch, material: Die-cast aluminum, salt water resistant, cable outlets: 2, lateral, 2x M40, height: 84.7 mm, cable gland: none, Standard
Crimp contact, series: HC-M-12, Socket, turned, contact diameter: 1.6 mm, connection cross section: 0.5 mm2 ... 0.5 mm2, AWG 20...20 , contact material: Cu alloy
The HEAVYCON configurator provides you with ideal support when designing your tailor-made connector. With simple filter menus, 2D and 3D product images, as well as an intuitive user interface, you can configure your connectors without errors in just a few steps. You can export and transfer the item list or order your solution directly.
Quickly find clear information about PCB terminal blocks, connectors, and electronic housings for device connections. The product navigator helps you by splitting the range into the various product groups.
You can combine virtually any connector with the HEAVYCON complete product range – optimally tailored to the respective area of application, the space requirements, and the assembly effort. The comprehensive range for heavy-duty connectors includes metal and plastic housings, contact inserts, cable glands, and various accessories.
Create the right connection every time using the connector housings from our three series and the matching contact inserts. All housing series fit on standard panel cutouts. STANDARD and EVO housings require a panel-mount base, while ADVANCE housings are mounted directly on the panel. All housings in the STANDARD and EVO series can be freely combined and are compatible with aluminum housings from well-known manufacturers. This means that all components can be flexibly combined, changed, or replaced.
HEAVYCON STANDARD housings are characterized by a wide range of robust housings made of die-cast aluminum and plastic with various different cable outlet directions and locking mechanisms. Whether a classic control cabinet connection, confined space, or a compact design, the three different sizes B, D, and COM offer the right interface for every application. Combine the sleeve housings with a panel-mount base, surface-mount housing, or coupling housing according to your requirements.
Design your own individual industrial connector. Our HEAVYCON STANDARD housings are also available with a resistant, colored powder coating. Choose the color that best suits your company or application from an extensive color palette and order conveniently starting at batch size 1.
The single and double locking latches enable close arrangement, flexible mounting, and easy manual replacement of connectors. The locking latches are composed of fiberglass-reinforced polyamide.
We offer sleeve housings with straight or lateral cable outlet for all common metric and Pg thread sizes.
The extra-large connector housings in sizes B32 and B48 accommodate two fixed-position contact inserts side by side. They are thus particularly suitable for high-position supply lines.
High sleeve and surface-mount housings with cable outlets of up to M50 provide more room for wiring large cable diameters and wiring bundles. Perfect for applications with modular contact inserts.
Combine the sleeve housings as required with a panel-mount base, coupling housing, or surface-mount housing as well as with modular or fixed-position contact inserts.
The housing surfaces and seals are electrically conductive. Combined with shielded cable glands, they offer you reliable EMC protection.
With the HEAVYCON STANDARD D7 heavy-duty connectors, you can transmit power, signals, and data even in confined spaces. You can choose between corrosion-resistant metal housings and plastic housings with molded cable gland.
HEAVYCON D7 panel-mount bases with screw-in thread save a significant amount of time during mounting. They are secured conveniently in round panel cutouts using an M25 or M32 counter nut or screwed into motors and devices with the corresponding thread.
You can mount the D7 panel-mount base on the wall easily using two or four screws, depending on your requirements.
The robust D7 housings are reliably corrosion-resistant and offer optimum protection against dust and water. The plug connection defies adverse environmental influences and is dust and water-tight up to IP67 degree of protection. This enables reliable use even in outdoor applications.
With the RJ45 contact inserts for D7 housings, you can create your own compact and robust interface and transfer data safely and reliably at high speeds of up to 10 Gbps. The RJ45 connector sets guarantee the fast and safe cabling of your application with the qualified preselection of the components. Moreover, the slotted seal in the housing screw connection also allows pre-assembled cables to be fed in easily.
The STANDARD housings in sizes D15, D25, and D50 now also protect your interfaces in this very narrow design. Matching contact inserts, including with Push-in connection, ensure fast installation.
The compact design of the HEAVYCON COM housings enables easy and reliable cabling of distributed stations in automation technology. Whether made of plastic or high-quality die-cast aluminum, with straight or lateral cable outlet – COM housings are extremely resistant and reliable.
The innovative grounding concept with a leading PE connection outside of the contact insert ensures greater safety.
Protection against electromagnetic interference: Metal housings are EMC-ready with conductive surfaces and seals.
Switch to HEAVYCON EVO now and save on material and storage costs. The flexibly-mounted cable gland with bayonet lock replaces up to eight types of standard sleeve housings. Due to the angled outlet, both
outlet directions can be used conveniently.
With the flexible bayonet locking, you can determine the cable outlet direction on site and subsequently change it, if required. You have the choice of a straight or side outlet.
HEAVYCON EVO housings reduce the number of versions, and therefore your warehousing costs, by up to 70%. Using just one housing type and four cable glands, you can implement solutions for every possible application.
With multi-gland cable glands for HEAVYCON EVO, you can conveniently and reliably run different cables into your control cabinet via one plug-in interface. Cables are simply pushed through the pierced membrane. The IP65 degree of protection is ensured by the membrane seal and retention with a cable tie.
The EVO TWIN housings have two flexible cable outlets on one plastic housing, providing space for a wide variety of cables.
EVO housings in sizes D15 and D25 are very narrow and protect your interfaces even when space is limited. Matching contact inserts, including with Push-in connection, ensure fast installation.
The M1 single-module housings made of plastic accommodate a modular contact insert and a PE module. As a result, they enable an extremely compact interface.
HEAVYCON ADVANCE heavy-duty connectors with screw locking mechanism are ideally suited for particularly aggressive surroundings, for example, in offshore areas, or the chemical or railway industry. Sensitive interfaces are reliably protected, even against electromagnetic interference. For the panel feed-through, the panel-mount base that is normally used has been replaced by two simple panel-mount flanges, thereby reducing mounting and material costs. With this method, the sleeve housing forms a seal directly on the control cabinet panel.
HEAVYCON ADVANCE eliminates the need for the panel-mount base that is normally used on the device side. The housings are therefore particularly durable, robust, and space-saving.
Without the need for the normal panel mounting base, you save on mounting and material costs. The low designs of the metal and molded cable glands of the plastic housings offer further savings potential.
Mount the ADVANCE sleeve housing with two panel mounting flanges and robust stainless steel locking screws directly onto the wall. This achieves a high degree of tightness and makes it more difficult for unauthorized persons to gain access.
HEAVYCON ADVANCE is available in metal or plastic. The powder-coated outdoor housings are suitable for extreme demands.
Combine the ADVANCE housing with modular or fixed-position contact inserts, according to your requirements.
The HEAVYCON HPR housing is intended for use in transport and transportation technology. The sleeve housings, panel-mount bases, and surface-mount housings conform to the established standard for the safe transmission of signal and power circuits on rail vehicles. With the special powder coating and UV-resistant seals, they can withstand aggressive environmental conditions. The robust screw locking mechanism offers reliable vibration and shock resistance in accordance with IEC 61373/EN 50155. The IP68/IP69K degree of protection ensures reliable protection against water and dirt.
Do you want to transmit various media via an interface or quickly connect cables to power distributors? Phoenix Contact provides matching contact inserts for heavy-duty connectors for transmitting data, signals, and power. Our contact inserts are compatible and can be flexibly combined for all conventional sizes. With HEAVYCON modular, you can create your own individual space-saving industrial connector. Combine the appropriate modules from our wide range of options.
HEAVYCON Push-in contact inserts with Click-in latching enable you to install and assemble heavy-duty connectors tool-free for the first time. You do not need a screwdriver for the conductor connection or for mounting in the housing. This is unique on the market and guarantees you incredibly easy handling and critical time savings.
Our fixed-position contact inserts offer you consistently compatible interfaces for all conventional sizes. They are available in a variety of performance classes and connection technologies. Fast-connection technologies such as Push-in or QUICKON insulation displacement connection make it possible to connect cables in seconds without using tools.
With high-position Push-in contact inserts, you can easily connect up to 46 signal contacts in one B24 connector.
PE adapters with Push-in connection for HEAVYCON heavy-duty connectors enable easy wiring of the protective conductor. Convenient, tool-free installation with direct insertion is also possible inside the control cabinet.
TWIN modules with double conductor connection provide a space-saving bridging function for potential distribution directly in the connector.
Safeguard identical, adjacent connectors against mismatching or improper connection. Unlike coding methods such as coding bolts, pins, or sockets, you simply snap the plastic profiles into the coding slots of the HEAVYCON contact inserts and you’re done.
Terminal adapters are the perfect blend of conventional terminal block and contact insert. Install the terminal adapters in a control cabinet panel. You can attach a connector from the outside. The terminal adapters are available with screw and Push-in connection.
With HEAVYCON modular, you can create your own individual connector. By combining a wide range of transmission media in one housing, you can easily create your highly compact interface. The broad product range comprises contact inserts for power, signal, and data transmission, as well as for pneumatic applications.
With HEAVYCON modular, you can assemble your space-saving connectors as you like. We offer modules for currents of up to 200 A, voltages of up to 2500 V, signal transmission of up to 25 pos., secure data transmission, and inserts for pneumatic applications.
Mount any module combination quickly and without tools with the innovative snap-in frame. Just snap in the contact inserts – and you’re done! Springs on the side accommodate the modules and securely hold them in position.
Direct connection without tools: Contact inserts with Push-in connection deliver convenient and vibration-resistant conductor connection.
Transmit power up to 200 A and 1,000 V reliably with the high-current contact insert modules for HEAVYCON heavy-duty connectors. The innovative latching and unlocking of the crimp contacts is performed without tools.
Transmit data quickly and securely: HEAVYCON data contact insert modules offer more options for reliable, high-performance data transmission. Mbit and Gb modules support a wide range of cables and shielding concepts. USB interfaces are integrated directly into the connector with a patch cable.
Thanks to the compact terminal chamber, the modular Push-in contact inserts for HEAVYCON heavy-duty connectors offer significant space savings and a high packing density. The high-position inserts provide space for 12 contacts per module and, with our Twin module, a double conductor connection as well. This enables you to connect up to 72 contacts in one industrial connector.
High-performance and reliable power distribution is essential for data centers. However, due to increasing cabling density, easy and space-saving installation is also becoming increasingly important. When it comes to power distribution in data centers, industrial connectors are increasingly replacing conventional CEE plug-in devices. HEAVYCON heavy-duty connectors impress with their numerous advantages.
Decentralized structures save space in the control cabinet and reduce cabling. The innovative HEAVYCON MWF contact insert modules make it possible to shift the functionality from the control cabinet to the field. The multifunctional disconnect zone and the double function slot are the central features of the five-position contact inserts. Quick and individual potential distribution is made possible by plug-in bridges. The disconnect zone supports the flexible use of fuse plugs, component connectors, and isolating plugs. For example, power forwarding and string protection can be implemented easily.
HEAVYCON docking frames allow the time-saving installation and maintenance of plug-in systems. The floating sockets and the leading guide pin on the docking frame enable safe and blind contacting of plug connections in areas where the interfaces cannot be seen. The robust frame is assembled with modular contact inserts. You can create your customized interface by combining a wide range of transmission media in a single frame.
With the HC-CES adapter sleeves you can combine the advantages of the modular CES cable entry system with the advantages of HEAVYCON industrial connectors. You can save time and easily route a large number of high-position conductors and transmission media into your control cabinet via just one pluggable interface. Conductors can easily be extended or replaced at a later date. The adapter sleeves are simply mounted onto B16 and B24-sized panel-mount bases. The reliable seal and strain relief is provided via the CES cable entry system.
HEAVYCON CME plug-in conductor connectors offer greater efficiency in control cabinet wiring. Save time and costs by using the conductor connector to wire up to 108 conductors directly during terminal strip production. You can connect the cable harnesses in the control cabinet by simply plugging them in.
