Signal marshalling for standard I/O systems
I/O signal marshalling
We offer a variety of solutions for I/O signal marshalling: VIP I/O-Marshalling makes I/O signal conditioning and signal marshalling for universal I/O consistent, from the field to the controller. For standard I/O signal marshalling, our Termination Carriers offer a plug-and-play solution for connecting conventional DIN rail devices to the standard I/O cards in your automation system.
Product categories
A comparison of signal marshalling for standard I/O systems and universal I/O systems
System topologies:
The universal I/O approach with VIP I/O-Marshalling eliminates the rigid separation between the marshalling and interface levels and enables an integrated, significantly more streamlined system architecture.
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Standard I/O signal marshalling
With MINI Analog Pro and MACX Analog signal conditioners |
Universal I/O signal marshalling
With VIP I/O-Marshalling |
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| Concept | Termination Carrier for connecting signal-specific standard DIN rail devices | Flexible plug-and-play modular system consisting of termination boards and plug-in modules |
| System architecture | Separate control cabinets and systems for signal marshalling, signal conditioning, and I/O connectivity | Signal marshalling, signal conditioning, and I/O connectivity integrated into one system |
| I/O structure | Use of specific I/O cards for each signal type | Software-based channel assignment independent of signal type, without signal-specific I/O cards |
| Signal conditioning | Changes and rewiring at the marshalling, interface, and I/O levels | Replacement of plug-in modules and software configuration on the controller side with existing wiring in place |
| To the products | To the products |
Graphical representation:
The universal I/O approach with VIP I/O-Marshalling integrates the marshalling, interface, and I/O levels into a streamlined architecture
Project lead times:
Compared to conventional signal marshalling, the universal I/O approach reduces costs and shortens project lead times by up to 30%.
| Standard I/O signal marshalling | Universal I/O signal marshalling | |
|---|---|---|
| Signal planning | The number of specific signal types and I/O cards must be determined early in the engineering process. | All you need to know is the number of signals. The signal types can be assigned later. |
| Project execution | Planning, installation, and testing are carried out sequentially. | Parallel execution of planning, installation, and testing |
| Signal changes | Changes to the wiring and documentation are required. | Replacement of plug-in modules and software programming at the UIO. |
| Factory Acceptance Testing and commissioning processes | Signal paths are tested using the final channel function. | Signal paths are set up and tested regardless of the signal type. |
Graphical representation:
Time savings of up to 30% through the parallel processing of project steps
Our product solutions for I/O signal marshalling
New products
Signal marshalling for universal I/O systems
Compact, flexible, and highly functional
VIP I/O-Marshalling combines signal conditioning and signal marshalling in a compact plug-and-play modular system. Eliminate the need for marshalling cabinets and plan type-independent signal paths. Benefit from a wide range of signals and functions.
Main features
- Measure and control Ex i / Non-Ex i field signals
- Plug-in modules for AI, AO, DI, DO, T
- Field connection: Push-in Technology
- Controller connection: D-SUB
- Surge protection: up to 40 kA
- Installation altitude: ≤5,000 m amsl
- Temperature range: -40°C … +70°C
- Approvals: Ex i, SIL 2/3, ATEX, IECEx, UL, CCC Ex
Your Advantages
- Fewer control cabinets, more channels: marshalling and interface level in a unique, compact system
- Reduced project times: plan type-independent signal paths, configure and test flexibly
- Plug-and-play configuration with various termination boards and plug-in modules
- Can be modified at any time: fast module replacement without the need for rewiring
- Wide signal spectrum, including Ex i, SIL, and surge protection
