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String combiner box and surge protective device for PV applications

Surge protection for photovoltaic systems

Photovoltaic systems, whether large ground-mounted systems or rooftop systems on a residential building, are at risk of lightning surge voltage due to the coupling surfaces and installation locations. With our string combiner boxes and surge protective devices for photovoltaic systems, you not only ensure availability and high performance. At the same time, you also keep the amortization time of the system as short as possible. Use our lightning and surge protection for photovoltaic systems to ensure availability and your yield.

Your advantages

  • Fast installation and startup with preassembled string combiner boxes
  • Standard-compliant switchgear and controlgear assembly due to the use of DIN EN 61439
  • High-performance components for specific application requirements
  • Pluggable components and application-specific connection technology enable easy maintenance
Further information
Surge protection and PV accessories

String combiner boxes need to be used in order to provide optimum protection for the various parts of rooftop systems against lightning strikes and surge voltages. Phoenix Contact offers an extensive portfolio of various ready-to-install, directly connectable string combiner boxes for your rooftop systems.

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Electrician in a PV rooftop system talking to a Phoenix Contact employee who is holding a surge protective device

Surge protection and photovoltaics What are the special considerations and which terms play an important role?

Roof with photovoltaic system and marked separation distance “s”
Photovoltaic system on a roof with too much sag
Good cable routing for the connection of PV panels
Roof with photovoltaic system and marked separation distance “s”

Separation distance “s” is the minimum distance needed between the lightning conductor and photovoltaic system to prevent the lightning flashing over. Experts need to help determine this because the distance is difficult to calculate. All PV components should be installed with a clearance of at least this distance. If the distance is not maintained, the photovoltaic system is connected to the lightning protection system, which places increased requirements on surge protection.

Photovoltaic system on a roof with too much sag

In addition to the separation distance, the sag is important, especially when retrofitting PV systems. The area below an imaginary line between the tips of the lightning rods should be protected, as lightning can easily penetrate underneath. PV panels must be located below the sag. If they are located above, you can either install the panels in a flatter orientation or adjust the lightning protection system. The size of the sag can be determined by the installer of the lightning protection system.

Good cable routing for the connection of PV panels

The PV panels are connected in series. They form a cable ring that acts as an antenna and is sensitive to couplings. These couplings can damage the inverter and the photovoltaic system. The spanned area of the cable ring must be kept as small as possible. A larger area couples more energy. Lightning strikes act as powerful transmitters. In the event of a nearby impact, they can generate significant currents that endanger the system.

Photovoltaic rooftop systems What needs to be taken into consideration when installing photovoltaic rooftop systems and where do you install the surge protection?

Photovoltaic system without external lightning protection on a roof
Building with external lightning protection and separation distance “s” observed
Building with external lightning protection but separation distance “s” not observed
Photovoltaic system without external lightning protection on a roof

A lightning strike on the building has not been taken into consideration. A photovoltaic system also does not increase the risk of being struck by lightning. The photovoltaic system is integrated into the equipotential bonding.

Building with external lightning protection and separation distance “s” observed

The PV panels are installed a sufficient distance from the lightning protection system in the protection zone. The photovoltaic system is optimally protected in the event of a lightning strike. The photovoltaic system is integrated into the equipotential bonding.

Building with external lightning protection but separation distance “s” not observed

The PV panels are installed close to the lightning protection system. Therefore, in the event of a lightning strike, there could be a dangerous sparkover to the photovoltaic system. To prevent this, the PV panels and/or the PV mounting frame are connected properly to the lightning protection system. Please note here that partial lightning currents are introduced into the building. The equipotential bonding must be able to handle lightning currents.

Schematic drawing of a surge protection system including equipotential bonding system

The right installation location

Ideally, the surge protection is installed in the vicinity of the inverter. Integrate protection using our surge protective devices for the AC and DC side of the inverter. Alternatively, you can also use our preassembled solutions for string combiner boxes.

For the installation locations and installation conditions, please refer to the table below.

Our product recommendations for the installation locations can be found here:

Installation locations and installation conditions

AC voltage 1

AC voltage 2

DC voltage 1

DC voltage 2

Installation location Main distribution AC side of the inverter (cable length to the main distribution ≥10 m) DC side of the inverter (cable length to the PV panels ≥10 m) Near the PV panels or the entrance to the building
Without external lightning protection Type 2 SPD Type 2 SPD Type 2 SPD Type 2 SPD
With external lightning protection, separation distance is observed Type 1 SPD Type 2 SPD Type 2 SPD Type 2 SPD
With external lightning protection, separation distance is not observed Type 1 SPD Type 1 SPD Type 1 SPD Type 1 SPD

Surge protective devices for interfaces

In addition to the four installation locations of surge protective devices for PV systems that have been highlighted so far, there is another area that you shouldn’t forget:
The protection of communication interfaces is not necessarily required by standards, but is nevertheless highly recommended. The inverter electronics can actually be damaged by overvoltages via a network cable or a thin control line, thus disrupting the operation of the photovoltaic system.

Digital inputs for power regulation, a weather station, Ethernet, RS-485: all of these are examples of common interfaces that need to be protected.