Solutions for high system availability in machine building The requirements for supply solutions in machine building are as diverse as the application areas of the machines themselves. When planning a machine, it is always important to consider the space available and the cost efficiency of the products used. With our solutions for high system availability in machine building, we always offer an appropriate option for you.

Production machines in a production hall

There are various applications in the field of machine building that require a reliable supply solution. Here you will find examples of tailored product combinations for systems manufacturing, the series production of machines, and special-purpose machine building. We offer innovative supply solutions for the 24 V DC supply as well as reliable surge protection for the feed-in and suitable monitoring solutions. Our expertise ensures smooth processes, optimized energy efficiency, and safety in every production environment.

You will find examples for the supply of your machines, which provide the basis for reliable system operation.

Interactive image map: Industry with production lines, series and special-purpose machines, components for systems manufacturing
Handling, foiling, destacking
The interlinking of various machine parts forms a complete production line. With this type of special-purpose machine, the focus is on a compact solution that can be quickly and easily installed and commissioned.
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Roller conveyor technology, Intralogistics
This involves reliable supply with a maintenance-free buffer module, e.g., a PLC as well as the sensor and actuator technology. The surge protection ensures safe operation of the feed-in. With our solution, we offer easy commissioning for high-precision monitoring of various electrical parameters.
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Handling machine
We also offer the right solution for this type of series machinery. Especially when it comes to space, this compact solution enables quick installation with flexible setting options. Here, too, the electrical parameters can be monitored continuously during operation.
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Machine tool
Space is always an issue. In this solution, e.g., for the series production of machines, we use a power supply with integrated device protection. The type 3 surge protection ensures reliable operation even in the event of surge voltages caused by switching operations. The quick integration and easy installation of our EMpro energy measuring devices ensures the display and evaluation of energy data.
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High-bay warehouse, conveying technology
In a high-bay warehouse, you need complete data transparency for the 24 V DC supply and modular protection against the consequences of surge voltage, overload, and short circuit. In this example, we achieve this by using compact type 2 surge protection in the feed-in. Our energy measuring devices can be used to display, evaluate, and forward all energy data via various communication interfaces. Power distribution is covered in the form of an uninterruptible power supply with high-level functionality combined with multifunctional device protection, which rounds out this solution.
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Transport, picking, strapping
Transparent data evaluation is essential for many special-purpose machines. In this case, we offer communicative solutions that remain flexible via adjustable tripping currents. In conjunction with energy measurement on the feed-in side, you can keep an eye on your energy data. Likewise, surge protection ensures that the system is protected.
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Conveying technology modules
With our IP67 power supplies from the TRIO family, we also offer an ideal supply solution for conveying technology. The use of standardized connectors, such as M12, means that plug-and-play installation is very easy.
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Series machine

Supply of series machines

From highly functional machines that provide measured values and states to higher-level systems via communicative components right through to compact units with low-level functionality. The cost pressure for series machines is particularly high. In addition, series machines are also subject to a high degree of standardization, as uniform processes and components are used.

Proposal for the space-saving supply of a series machine

Interactive image map: Products for supplying a highly functional series machine
Type 3 surge protection
With type 3 surge protection or even device protection, you can protect the system against damage caused by surge voltages, which can occur as a result of switching operations, for example.
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Type 3 surge protection
Energy measuring device
Keep an eye on the energy and consumption of your systems with our energy measuring devices.
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Energy measuring device
TRIO POWER power supply
In addition to the option of communication, the TRIO POWER series power supplies with standard functionality now also offer integrated device protection. Power reliability in one device.
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TRIO POWER power supply

Proposal for the basic supply of a series machine

Interactive image map: Products for supplying a compact series machine
Type 3 surge protection
With type 3 surge protection or even device protection, you can protect the system against damage caused by surge voltages, which can occur as a result of switching operations, for example.
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Type 3 surge protection
Energy measuring device
Keep an eye on the energy and consumption of your systems with our energy measuring devices.
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Energy measuring device
TRIO POWER power supply
In addition to the option of communication, the TRIO POWER series power supplies with standard functionality now also offer integrated device protection. Power reliability in one device.
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TRIO POWER power supply
Machine hall with special-purpose machines

Supply of special-purpose machines

Special-purpose machines often perform complex and interlinked tasks and are specially designed for specific applications. Even though some of them are standardized process units, they nevertheless differ with regard to their planning and operation. Modularity and expandability often play a decisive role for special-purpose machines. In the following, you will find two examples of how you can implement the feed-in, monitoring, and, of course, the 24 V supply of a special-purpose machine using our products and solutions.

Proposal for the supply and monitoring of a complex, modular special-purpose machine

Interactive image map: Product proposal for feed-in with monitoring and 24 V supply with selective power distribution
Type 2 surge protection
Protect your special-purpose machine against surge voltages, such as those caused by switching operations, right from feed-in.
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Type 2 surge protection
Energy measuring devices
With our energy measuring devices, you can always keep an eye on the consumption data of your machines. Various product versions cater to every need with regard to the parameters to be monitored. If desired, you can also access the consumption data via a Smart Service in the cloud.
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Energy measuring devices
TRIO POWER power supply
Our TRIO POWER power supplies provide a reliable supply for your special-purpose machine. As a supply solution with standard functionality, they already offer a wide range of properties.
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TRIO POWER power supply
CAPAROC circuit breaker system
The CAPAROC electronic circuit breaker system caters to every need. It is freely configurable and, thanks to various power modules, you can configure your individual protection for the controller, sensors, or actuators.
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CAPAROC circuit breaker system

Proposal for the compact supply of a special-purpose machine with buffer function

Interactive image map: Proposed special-purpose machine with mid-level functionality
Type 2 surge protection
In this example, too, type 2 surge protection is used right from feed-in to protect the machine against damage, which can occur during switching operations, for example.
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Type 2 surge protection
Monitoring relays
By using our monitoring relays and current monitors in the feed-in, you can detect faults in the system at an early stage and shut the system down before this leads to damage or, in the worst-case, fire.
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Monitoring relays
Uninterruptible power supply
The DC UPS from the TRIO POWER series offers a space-saving single device featuring a power supply with integrated, uninterruptible power supply. This saves space in the control cabinet without compromising on functionality.
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Uninterruptible power supply
Energy storage
With our energy storage devices, you can make sure you have the necessary reserve in case power supply is ever disrupted. Various batteries with different energy carriers are available in several performance classes.
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Energy storage
Electronic circuit breakers
Protect your circuits selectively with our electronic circuit breakers. In our portfolio, we offer single- to eight-channel circuit breakers with various tripping characteristics as well as the configurable CAPAROC circuit breaker system.
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Electronic circuit breakers
Person in front of several injection molding systems

Supply and protection in systems manufacturing

As machines become larger and more extensive, you quickly reach the limits of systems manufacturing. In the case of special-purpose and series machines, the supply is primarily implemented directly on or in the machine. In systems manufacturing, the distances between the equipment and control cabinets for the supply may also be considerable.

For such cases, we also offer appropriate protection and monitoring of consumption and power data as well as corresponding solutions for 24 V supply.

Proposal for an uninterruptible, communicative supply solution

Interactive image map: Proposed solution for supplying and protecting the feed-in with monitoring for a system with high-level functionality
Surge protection
In the case of the central supply of various system parts, type 2 surge protection is essential for high-availability system operation.
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Surge protection
Energy measuring devices
With the EMpro energy measuring devices, you can keep an overview of a wide range of consumption data. Errors become visible before a failure occurs. At the same time, the consumption data can be used for optimizations in system operation with regard to energy efficiency.
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Energy measuring devices
QUINT POWER power supplies
The power supplies in the QUINT POWER series cater to every need. Implement a communicative power supply solution consisting of a power supply and UPS or even the CAPAROC circuit breaker system.
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QUINT POWER power supplies
Uninterruptible power supply
With a QUINT UPS, you will always be on the safe side, even in the event of a power supply failure. Together with the energy storage devices, you can create your own individual power reserves in the event of a power failure.
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Uninterruptible power supply
Energy storage
With our energy storage devices, you can make sure you have the necessary reserve in case supply is ever disrupted. Various batteries with different energy carriers are available in several performance classes.
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Energy storage
CAPAROC circuit breaker system
The CAPAROC electronic circuit breaker system offers you the best flexibility for your system. CAPAROC is freely configurable and, thanks to various power modules, you can configure your individual protection for the controller, sensors, or actuators.
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CAPAROC circuit breaker system

Proposal for the supply and maintenance-free buffering of a system

Interactive image map: Proposed solution for a system with mid-level functionality
Surge protection
In the case of the central supply of various system parts, type 2 surge protection is essential for high-availability system operation.
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Surge protection
Monitoring relays
By using our monitoring relays and current monitors in the feed-in, you can detect faults in the system at an early stage and shut the system down before this leads to damage.
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Monitoring relays
QUINT POWER power supplies
Ensure optimum system availability with the QUINT POWER power supplies with high-level functionality.
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QUINT POWER power supplies
Capacity modules
The maintenance-free capacity modules provide you with enough power reserves if the supply fails.
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Capacity modules
PTCB circuit breakers
The single-channel electronic circuit breakers provide the protection you need. Whether as an electronic microfuse <1 A or adjustable up to 8 A, you benefit from space-saving and flexible device protection with PTCB.
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PTCB circuit breakers
Power supply for wall mounting with IP67 degree of protection

Supply of modules in the field in IP67

The supply of systems in the field, such as conveying technology, also plays a major role. With our TRIO POWER power supplies with IP67 degree of protection, you can quickly and easily implement the right supply for various system segments. The power supplies can be wall mounted. This enables installation close to the corresponding load. With connections via standardized circular connectors, cabling is a breeze.

Three protective devices for data and signal interfaces mounted on a DIN rail

Protective devices for data and signal interfaces in machine building

Protection of signal and data interfaces

The protection of data and signal lines is also important when planning and operating systems and machines. Here, we only show you a small selection of components that protect the data line between the controller and server, for example. High-frequency interference on supply or signal lines is eliminated with our narrow filter modules. Numerous surge protective devices are also available to protect signal interfaces for sensors or actuators.