IO-Link is the first globally standardized I/O interface. The technology has established itself as the communication standard in machine building and systems manufacturing. The number of products with IO-Link interface used is growing rapidly. The communication standard offers you many advantages, creates new application opportunities, and constitutes an investment in important matters such as the Industrial Internet of Things (IIoT). By definition, IO-Link is an open, serial point-to-point communication protocol for connecting sensors and actuators to an automation system.
Digitalization
Digitalization is the key For an efficient, sustainable, and secure factory
Make the transition from being the owner to the manager of your data. With Digital Factory now solutions, you will not only improve the sustainability of your production system, but also increase productivity at the same time – step by step. Our comprehensive security concept ensures greater resilience and stability. Here are some of the benefits of digitalization:
Energy management
Digitalization in energy management enhances efficiency by enabling real-time monitoring and data-driven insights. Businesses can track energy usage, identify waste, and automate systems to reduce costs and improve performance.
It also supports sustainability by integrating renewable sources and forecasting energy needs. This leads to lower carbon emissions, better compliance, and a stronger environmental reputation.
Mass Customization
Become more flexible. By understanding every detail in a system is becomes simple to make client specific modifications.
Digital Twin
A digital twin is a virtual representation of a real world system or process. Digital twins allow operators to monitor data in real time. Simulations can also be tested in the virtual world before pushing changes into a running system.
Advantages
- Current real time data is available at all times
- Rapid troubleshooting and the avoidance of downtimes in the event of manufacturer recalls, changes, or discontinuations with optimized inventories
- Predictive maintenance to avoid unplanned outages
Services through IIoT
End User
What if an OEM could guarantee specific levels of OEE and reliability. By embracing IIOT solutions it is possible to track details in a machine in real time. This means issues can be resolved before they become unplanned downtime our outages. IIOT systems also allow for data integration linking OT production systems with IT planning systems all while maintaining a high level of security.
OEM
How much do you know about the machine you built? What if you could collect data off of 1 machine to figure out how to maximize life expectancy and OEE. Now take that data set and add it to every machine you produce. This is how industry can unlock the next wave of innovation. It requires collecting the data from different systems in different environments. Reduce downtime, increase efficiency and offer a better experience for your clients.
Keys to success
The first step in embracing digitalization is to have a desired outcome. If energy efficiency is the goal the starting point is monitoring to create a baseline and then implementing small changes that pay for themselves over time. The idea is to then snowball the savings into larger projects. For example solar power is a great way of generating electricity but it is a large upfront investment so for most users it would not make sense to start here. Once a goal has been identified then digitalization comes down to signal generation, transportation, usage and then finally securing the data.
Signal Generation and Conversion Quick and easy data collection. Data collection – sensors, measuring modules, and control cabinet solutions for smart production The basis of every Digital Factory is the comprehensive collection of data in production. Our range of solutions for “data collection“ offers you: Fast and universal access to all sensors and data at the field and machine levels. The ability to develop new business models, such as for sensor manufacturers or system integrators. Scalable and customizable data collection solutions for greenfield and brownfield applications.
It's not only about measuring your energy consumption, but also about gathering that data and using it effectively to optimize a specific process.
Efficient energy management cuts costs, boosts sustainability, and optimizes operations. Lower electricity use means smaller bills, reduced carbon footprint and longer-lasting equipment. Smart strategies, including automation, with reliable power meters, data aggregation and analytics platforms, will lead to long-term financial gains, regulatory compliance and a competitive advantage in a rapidly evolving energy landscape.
Relays are electrically controlled switches that perform many functions in automation. When it comes to switching, isolating, monitoring, amplifying or multiplying, we provide support in the form of clever relays and optocouplers. Whether solid-state relays, electromechanical relays, coupling relays, optocouplers or time relays and logic modules, you will find the right relay for your application here.
In industrial environments, raw signals from sensors and devices can be noisy, inconsistent, or incompatible with control systems. That’s where signal conditioning comes in — converting, filtering, and amplifying those signals into clean, usable data. From factory automation to energy and process industries, signal conditioning is a small piece that plays a big role in system performance
Creating sustainable processes with innovative products, open and secure digitalization solutions, and scalable services. The key to this is electrification, networking, and automation to create a resource-conserving world, the All Electric Society.
Before the data is collected, suitable sensors first have to be installed in the system or in the field. They form the basis for comprehensive data acquisition in the Digital Factory.
Within the applications throughout the production processes, different positions and sequences, states of physical variables such as pressure and temperatures, right through to imaging technologies have to be recorded. The PULSOTRONIC sensor range offers you a broad portfolio for the respective applications.
Data transportation
Simply unpack, connect, and use.
Phoenix Contact unmanaged switches are fully plug-and-play-capable and do not require configuration. This means that users can operate and install them easily. Status LEDs on the switches provide basic information on the connection statuses and port activity at a glance. This means that an interrupted connection, e.g., due to a faulty cable, can be diagnosed quickly.
With easy commissioning and a variety of versions with application-specific functions and designs, the 2000 and 5900 managed switches enable the cost-effective management of your Ethernet network. In addition to the extended scope of functions, the switches offer communication via fiberglass, as well as approvals for the maritime sector and the process industry.
Supply your systems with fast, stable WLAN reception. The robust WLAN 1000 (client) and 2000 (access point) wireless modules have been specifically developed for industrial requirements. Choose between devices with external antenna connections for complex wireless tasks and versions with integrated antennas for easy, space-saving mounting.
The industrial 4G and 5G cellular routers facilitate reliable and high-performance data connections to remote stations via the cellular network – with fallback to 3G and 2G. This means that they can be used anywhere, regardless of which technology provides reliable network coverage at the location. The extended temperature range from -40 to +70°C also means that they can be used in any climate.
Radioline is the wireless system for large systems. Special features include extremely easy assignment of inputs and outputs by simply turning the thumbwheel – no programming is necessary.
With Trusted Wireless 2.0 technology, Radioline is the ideal choice for reliable use in industrial environments.
Data utilization and storage
PLCnext Control for edge computing combines the robustness of proven industrial PCs with the open PLCnext Technology ecosystem, thus providing the ability to develop intelligent IoT edge solutions. By processing large volumes of data close to the source, the application can respond more quickly and flexibly. Benefit from preinstalled software and consistent graphical interfaces enabling the easy and comprehensive creation of IoT applications.
Find the appropriate PLCs (controllers) and I/Os with IP20 and IP65/IP67 degrees of protection, whether as a system or as a remote I/O station for a wide range of different Ethernet networks. Program in IEC 61131-3 or high-level languages, and ensure your system is secure for the future. For example, with PLCnext Technology you can already implement the latest trends like artificial intelligence or transform sustainable solutions in the solar industry into smart solutions.
The robust Phoenix Contact Axiocontrol series features several PLCs in various performance classes for PLCnext Technology. They are designed for programming with high-level languages, as well as classic IEC 61131-3 languages.
The PLCs can be extended with modules for the Axioline and Inline IP20 I/O systems. Furthermore, you can also add further hardware functions, such as an additional Ethernet port or safety and AI functions, to the left of the AXC F 2152 and AXC F 3152 PLCnext Control.
Data Security
Globally protect factories against cyberattacks from outside and inside with comprehensive 360° solutions and services.360° cybersecurity is the basis for secure and reliable production in
Industry 4.0. Increasingly growing production networks, more stringent legal requirements, and networking within and across production boundaries underline the necessity of a holistic cybersecurity approach in accordance with IEC 62443 in the factory.
What are the differences between IT and OT? IT- Information Technology is a critical layer for a good defense in depth strategy. The main challenge when comparing IT and OT is the priorities. Typically, IT networks prioritize data confidentiality above all else OT- Operation technology utilizes data for some physical result. Therefore, the availability of the data is paramount. In this example people want their systems to keep running and the uptime would be the main measurement of success. This is not to say that securing the data is not important. OT systems also can have protocols allowing for functional safety protecting people from the machines in various way. It is also very common that OT systems run older unsupported software.
You can protect your systems against cyberattacks effectively with our comprehensive 360° security concept.The importance of cybersecurity has increased significantly in recent years. This is because the increase in cyberattacks is presenting major challenges for companies and public institutions. At the same time, increasing networking and digitalization means more points that are vulnerable to attack. In the European Union, for example, there is a ransomware attack every eleven seconds. And the attackers and attack methods are becoming more and more professional.
To avoid risks, the international IEC 62443 series of standards defines the security requirements needed for manufacturers, integrators, and operators.