Data acquisition The basis of every sustainable factory is the comprehensive collection of data. This can include existing sensor, machine, and process data, for example. This information is collected across different locations and worldwide. Thanks to the Internet of Things (IoT), all the relevant trades can be networked and can communicate with each other. The meaningful analysis of this data, including with the aid of artificial intelligence (AI), can provide new insights for increasing productivity. In addition, systems can be much better utilised, monitored, and developed further.

The integration of existing machines into these types of network poses something of a challenge. In many cases, individual interfaces must first be created before data can flow. Modern, open communication protocols connect the old world to the new. They ensure smooth data exchange from the production process right through to the DCS, MES, or ERP.

Sensors, measuring modules, and control cabinet solutions provide the hardware for this. They are the basis for data acquisition in the sustainable factory and transfer back to the operational processes. After all, “Smart Production” is not a one-way street. Here data is not only transferred from OT to IT, but also transferred back from the IT world to the OT levels.