Signal conditioners and measuring transducers for interference-free signal transmission

Signal conditioners and measuring transducers

Signal conditioners and measuring transducers ensure interference-free signal transmission in measurement and control technology. In addition, intrinsically safe, SIL-certified signal conditioners and measuring transducers provide explosion protection and ensure the safety of people, the environment, and the system.

Complete product list
Choose the right signal conditioners and measuring transducers for every application
Order the suitable product easily here, even preconfigured with the custom configuration for your application in a batch quantity of 1. As an option, we will supply you with the appropriate factory calibration certificate for your preconfigured products. The certificates are available with or without test data. These are generated during the production process and supplied directly with the product.
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Signal conditioners and measuring transducers
MINI Analog Pro Ex i signal conditioners on a DIN rail with the German Innovation Award Gold Winner logo and the GIT Security Award Winner logo

A milestone in miniaturization Highly compact MINI Analog Pro Ex i signal conditioners win major awards

The new Ex i versions in the MINI Analog Pro 6.2 mm signal conditioner family provide explosion protection and functional safety in an unrivaled compact design. With space savings of up to 50 percent compared to current solutions, measurement technology signals are reliably processed while at the same time ensuring the protection of people, the environment, and systems. The products are consistently rated to the highest safety level, SIL 3 one out of one. The operating concept and end-to-end digitalization are particularly user-friendly and future-proof.

This innovative development resulted in the products being honored as the Winner of the GIT Security Award and winning Gold in the German Innovation Award competition.

New products

Highly compact Ex i signal conditioners with SIL 3 on the DIN rail
MACX Analog Ex i signal conditioner with SIL/PL on a DIN rail

Highly compact Ex i signal conditioners with SIL 3

Ex i and SIL 3 in an overall width of just 6.2 mm

The Ex i signal conditioners from the MINI Analog Pro product family combine intrinsically safe explosion protection and functional safety up to SIL 3 1oo1 in an overall width of just 6.2 mm. Benefit from the user-friendly operating concept and end-to-end digitalization.

Main features

  • Ex i and SIL 3 1oo1 with a housing width of just 6.2 mm
  • Clearly visible operating elements and plug-in connection terminal blocks
  • Uninterruptible current signal measurement
  • Temperature operating range from -40 to +70°C and documented requirement for altitude operating ranges up to 5,000 m

Your Advantages

  • Explosion protection with international approvals, an extended temperature range, and a documented altitude range up to 5,000 m
  • A safe solution for every signal type and direction with suitability for SIL 3 applications
  • User-friendly design, operating concept, and numerous parameterization options
  • End-to-end digitalization with configuration and monitoring app, communication gateways, digital tagging, and digital nameplate

Ex i signal conditioners with SIL/PL

Ex i and SIL: 2-channel, for all signal types

The proven Ex i signal conditioners from the MACX Analog product family combine explosion protection and functional safety in two-channel versions and signal duplicators in an overall width of just 12.5 mm. In addition, devices with limit value switches are also available.

Main features

  • Ex i, SIL 2 SC 3, or SIL 3, PL (type-specific)
  • Two-channel version for all signal types
  • Extended temperature range and altitude operating range up to 5,000 m
  • App and digital nameplate
  • Compatible with MINI Analog Pro signal conditioners via bus connector

Your Advantages

  • Two-channel version for all signal types with Ex i, SIL 2 SC3, or SIL 3 in just 12.5 mm
  • Explosion protection with international approvals, an extended temperature range, and a documented altitude range up to 5,000 m
  • Ready for the digital future with configuration and monitoring app and digital nameplate
  • System compatible with MINI Analog Pro signal conditioners

Comparison of signal conditioners and measuring transducers for standard applications and explosion protection

The right signal conditioners and measuring transducers for every application

MINI Analog Pro
MACX Analog
MINI Analog Pro

Ex i and SIL 3 in an unrivaled compact design in terms of overall width and installed height

MACX Analog

The proven, comprehensive range of solutions

Versions for standard applications
Versions for Ex i and Ex ec explosion protection
Consistent SIL 3 1oo1 functional safety: AI, AO, DI, DO
SIL 2 SC 3 or SIL 3 functional safety, type-specific: AI, AO, DI, DO
PL d, PL c functional safety, type-specific
Two-channel design
Versions with wide range supply
Uninterruptible measurement of the current loops
Ambient temperature range of -40°C ... +70°C without derating
Information retrieval via Signal Conditioner App NFC and QR code QR code

Your advantages

  • Safe isolation, conditioning, filtering, and amplification with comprehensive solutions for analog signal processing in the input and output
  • Safer and more space-saving than ever: Ex i and SIL 3 with an overall width of just 6.2 mm with highly compact signal conditioners and measuring transducers
  • Maximum explosion protection for all Ex zones and gas groups with one- and two-channel Ex i signal conditioners and measuring transducers
  • High operational safety with signal conditioners, all of which have SIL certification
  • Integrate field signals safely into industrial networks via electrical isolation with bus- and network-connected signal conditioners

Highly compact MINI Analog Pro signal conditioner and measuring transducer Ex i and SIL 3 uniquely compact in overall width and installed height

MINI Analog Pro signal conditioners and measuring transducers on the DIN rail
MINI Analog Pro signal conditioners and measuring transducers with pictograms
MINI Analog Pro signal conditioners and measuring transducers with SIL pictogram
MINI Analog Pro signal conditioners and measuring transducers with current signal measurement on the DIN rail
MINI Analog Pro signal conditioners and measuring transducers with Profinet gateways and the Signal Conditioner App
MINI Analog Pro signal conditioners and measuring transducers with NE 95 pictogram
MINI Analog Pro signal conditioners and measuring transducers on the DIN rail

The highly compact MINI Analog Pro signal conditioners and measuring transducers combine intrinsic explosion protection and functional safety up to SIL 3 1oo1 in uniquely compact overall width and installed height. In your application, benefit from the particularly user-friendly design and operating concept, the wide range of configuration options, and end-to-end digitalization.

MINI Analog Pro signal conditioners and measuring transducers with pictograms

MINI Analog Pro Ex i signal conditioners have many international Ex approvals for use in all Ex zones and for all substance groups. Furthermore, mining approval, an extended temperature operating range of -40°C to +70°C, and documented requirements for altitude operating ranges of up to 5,000 m enable use in demanding environments.

MINI Analog Pro signal conditioners and measuring transducers with SIL pictogram

MINI Analog Pro signal conditioners can handle a range of frequencies and almost any input signal, including NAMUR, mA, and mV. With safe isolation, the devices can transmit signals both from the field to the controller and from the controller to the field without interference. Such signals include, among others, analog standard signals (e.g., 0/4 ... 20 mA), electrical signals, and signals from temperature sensors such as thermocouples and resistance thermometers (e.g., PT100).

MINI Analog Pro signal conditioners and measuring transducers with current signal measurement on the DIN rail

Space-saving, even between the cable ducts: all connection elements are clearly visible and accessible from the front. In addition, plug-in terminal blocks and power bridging with the DIN rail connector facilitate installation. Uninterruptible current signal measurement and a wide range of configuration options simplify commissioning and servicing.

MINI Analog Pro signal conditioners and measuring transducers with Profinet gateways and the Signal Conditioner App

The plug-in MINI Analog Pro gateways enable you to digitalize the measured values (e.g., input 0/4 ... 20 mA) of up to eight signal conditioners, measuring transducers, and measuring transformers in any combination. In addition, the Signal Conditioner App serves you as a digital tool for easy configuration, monitoring, and information. You can also use the app to configure the DIP switches, thereby reducing commissioning time. In addition, digital NFC tagging and rating plates ensure they are fit for the future.
Another digital service for you: simply order your individually configured product using the user-guided web configurator, from a batch quantity of just 1. On request, you will also receive the appropriate factory calibration certificate.

MINI Analog Pro signal conditioners and measuring transducers with NE 95 pictogram

The type test in accordance with NE 95 is carried out by an independent test laboratory. Therefore, the devices conform to the requirements of the process industry both in terms of the technical features and regarding explosion protection, repair, mounting, and device documentation.

MINI Analog Pro product animation

The MINI Analog Pro signal conditioner with Ex i approval and functional safety in accordance with SIL 3 in an overall width of just 6.2 mm is truly one of a kind. Process up to 160 signals per meter – ideal for modern, compact systems that are used to store renewable energy, for example.

MACX Analog signal conditioners and measuring transducers The proven, comprehensive range of solutions

MACX Analog signal conditioners and measuring transducers on the DIN rail
MACX Analog signal conditioners and measuring transducers with explosion protection pictograms
MACX Analog signal conditioners and measuring transducers with SIL and PL pictograms
Two-channel with an overall width of just 12.5 mm
MACX Analog signal conditioners and measuring transducers with wide-range supply pictograms
MACX Analog signal conditioners and measuring transducers with NE 95 pictogram
MACX Analog signal conditioners and measuring transducers on the DIN rail

MACX Analog signal conditioners and measuring transducers provide you with a comprehensive range of solutions for safe electrical isolation and reliable signal conditioning. In intrinsically safe circuits, the Ex i versions provide you with explosion protection in all zones and substance groups. The products were consistently developed for safety applications for IEC/EN 61508 and PL EN ISO 13849 to ensure the safety of people, the environment, and the system.

MACX Analog signal conditioners and measuring transducers with explosion protection pictograms

MACX Analog Ex i signal conditioners and measuring transducers have a wide package of international Ex approvals for use in all Ex zones and for all substance groups. In addition, mining and marine approvals, as well as versions with an extended temperature operating range of -40 to +70°C and documented requirements for altitude operating ranges up to 5,000 m, enable use in demanding environments.

MACX Analog signal conditioners and measuring transducers with SIL and PL pictograms

Our MACX Analog Ex signal conditioners and measuring transducers are available for all safety-related applications up to SIL 2 SC 3 or SIL 3. Selected products have PL certification for use in machine building. This applies to both standard applications and explosion protection.

Two-channel with an overall width of just 12.5 mm

Save space with two-channel versions and signal duplicators with an overall width of just 12.5 mm. The safe separation of inputs and outputs on such a small size enables reliable signal processing.

MACX Analog signal conditioners and measuring transducers with wide-range supply pictograms

You can use the versions with a supply voltage of 24 to 230 V AC/DC worldwide in all supply networks, and even if you do not have 24 V DC voltage available to supply the devices.

MACX Analog signal conditioners and measuring transducers with NE 95 pictogram

With NAMUR type approval in accordance with NE 95, MACX Analog signal conditioners, measuring transducers, and measuring transformers meet the requirements of the process industry in terms of the technical characteristics as well as explosion protection, maintenance, installation, and device documentation. The type test in accordance with NE 95 is carried out by an independent test laboratory.

System components and accessories Simple power bridging, flexible supply options, and convenient diagnostics with the DIN rail connector

System components: DIN rail connectors and signal conditioners on the DIN rail
MINI Analog Pro and MACX Analog signal conditioners and measuring transducers with DIN rail bus connector
Individual DIN rail connectors on the DIN rail
QUINT POWER system power supply
MINI Analog Pro and MACX Analog signal conditioners and measuring transducers with Pepperl and Fuchs Power Rail adapter
System components: DIN rail connectors and signal conditioners on the DIN rail

Supply the active 24 V signal conditioners via the connection terminal blocks or use the modular DIN rail connector as a flexible system solution for power bridging. Especially in multi-channel applications, the DIN rail connector simplifies installation, system expansion, and module replacement, even during operation. Additional accessories, such as programming adapters and feed-through terminal blocks, round off the portfolio.

MINI Analog Pro and MACX Analog signal conditioners and measuring transducers with DIN rail bus connector

The TBUS DIN rail connector is compatible with the MINI Analog Pro and MACX Analog product families. This enables you to use the following types of power supply:
• Direct feed-in via the device-internal supply input
• Feed-in via a separate power module
• Supply via a system power supply with wide range input

Individual DIN rail connectors on the DIN rail

All components of the supply system are mechanically protected against contact in the input and output. The contact elements are located in a robust plastic housing. Alongside coding, the DIN rail connector features an aid for error-free and quick module insertion.

QUINT POWER system power supply

QUINT POWER power supplies are small in size yet they ensure high system availability in the sub 100 W power range. This power supply, which has been developed specifically for MCR technology, enables the signal conditioners to be supplied directly from a 230 V AC supply via the TBUS DIN rail connector. Simply snapped onto the TBUS, it delivers a maximum current of 2.5 A.

MINI Analog Pro and MACX Analog signal conditioners and measuring transducers with Pepperl and Fuchs Power Rail adapter

Ideal for system extensions and retrofit installations: the Power Rail adapter for the Pepperl+Fuchs K and SC series supply system. The Power Rail adapter enables the MINI Analog Pro and MACX Analog product families to be used as an alternative in existing installations with the Pepperl+Fuchs K and SC series Power Rail. A tight fit on the Power Rail and mechanical coding ensure secure and vibration-resistant contacting. Installation in zones up to Ex zone 2 possible.

Hand with smartphone and Signal Conditioner App

Smart configuration, monitoring, identification The Signal Conditioner App

The Signal Conditioner App enables you to identify and configure your products more easily than ever before, in addition to monitoring process values. You also have access to module-specific documents, such as packing slips and data sheets. A DIP switch setting aid is available for products with DIP switches. Easy connectivity via NFC (MINI Analog Pro), Bluetooth, or QR code. The app is available free of charge for both Android and Apple iOS smartphones.

E-paper
Signal conditioning and explosion protection
Interference-free and safe signal conditioning, transmission, and visualization through 3-way electrical isolation. Our product portfolio for signal conditioning and explosion protection covers all tasks involving interference-free and safe signal transmission, such as NAMUR signal conditioners, bipolar signal conditioners, temperature transducers, supply isolators, etc.
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Cover page of the “Signal conditioning and explosion protection” brochure