Reduction of downtimes while increasing process quality
Targeted optimization of your processes during operation
The more efficiently production and process chains run, the better the cost and profit situation. Our Digital Factory now solutions generate transparency regarding all process data. Join us on the path to intelligent production – from resource-saving process management right through to flexible production down to a batch size of 1 in a holistically secured network. The aim is to increase the overall equipment effectiveness (OEE) in production. The goal is to reduce downtimes while increasing quality and output. The transparency gained enables optimization potential in the Digital Factory to be revealed. As a sidetrack on the journey to greater sustainability, productivity is also increased.
Greater productivity through intelligent data analysis and machine learning
AI-based production optimization: From condition monitoring and predictive maintenance to time savings of 30%
With our solution for smart production, we were able to meet the safety requirements for the robot application quickly and easily. Implementation was possible with little effort.
Podcast
Podcast on the subject of AI-based production optimization
In the podcast, Tom Hammerbacher explains how his team uses machine learning to improve their customers’ energy consumption. The podcast also looks at how artificial intelligence is being used in practice. Automation technology from Phoenix Contact plays an important role here. You will also learn more about how these modern technologies and solutions are tested and used in our in-house factory.
The correct design and efficient operation of pump systems can cut energy use by up to 50%
Practical example: Optimization of pumps and three-phase motors in the context of an All Electric Society
Efficient and cost-saving: Reduce energy consumption and operating costs through data-driven solutions and open systems
Devices such as the EMpro and sensors for temperature, vibration, and pressure can be used to record important data regarding the operation of three-phase motors. The collected data is analyzed in the MLnext software app in order to monitor and optimize the energy consumption and performance of the motors.
By integrating data-driven solutions and open systems such as MLnext and PLCnext Technology from Phoenix Contact, three-phase motors can be optimally monitored and controlled. PLCnext Technology is an open and flexible ecosystem that enables the integration of machine learning models and other modern technologies. This enables continuous monitoring and optimization of the motors by making predictions their condition and initiating maintenance measures in a timely manner.
In critical areas such as thermal processes in the glass, chemical, and steel industries, redundant pumps often run for years in the wrong applications, performance classes, or are incorrectly dimensioned from the outset. This results in high operating and storage costs. By continuously monitoring and analyzing the operating data, such inefficiencies are detected and eliminated at an early stage. Through data-based monitoring, defective seals and diaphragms are detected early on. This saves costs and increases safety and efficiency.
Increase the level of automation intelligently from an economic point of view
Between 30 and 50% cheaper than a classic MES approach: targeted automation, analysis, and optimization of processes for greater efficiency while reducing costs at the same time
The compact Smart Production Cabinet controls machines, monitors systems, and provides important diagnostics. With the modular design, you can select your ideal combination of pre-engineered and individual configurations. Moreover, you can implement your own solution based on this design.
The Smart Production library is a collection of function blocks and visualization elements for creating your own open automation standard. Important control, monitoring, and diagnostic functions can be implemented and suitable visualizations used with little programming effort. The visualization based on the integrated PLCnext Web HMI server is automatically generated in a rule-based manner from the application program and can also be individually expanded.
Appropriate training and clear descriptions help you to implement an automation standard for your systems that can be used worldwide.
Due to the changing role of humans, it is necessary to create suitable Human Machine Interfaces for interaction between people and machines. The Modular Operator Station from Phoenix Contact combines requirements for robustness and slim ergonomic designs, adding intelligent and powerful operating options into the mix. The Modular Operator Stations can be installed in systems without any further engineering effort. Just a power supply and network connection are required. The Modular Operator Stations are equipped with an IPC-65 PC as well as an integrated web client (also with open Windows operating system as an option). They offer flexible performance, different screen sizes, and multiple operating options such as a keypad, keyboard, mouse, or RFID reader.
With our Smart Production solution, we were able to implement the safety requirement of system safety for the robot application in our production quickly, simply, and with a minimum of effort.
Compact and open to your individual requirements
Operator Station
The modular Operator Station from Phoenix Contact is the ideal MMI solution. It combines the highest requirements on robustness with a slim ergonomic design and combines these with intelligent and powerful operating options. The modular Operator Stations can be installed in systems without any further engineering effort. In addition, they are characterized by scalable performance, screen size, and various user interfaces (push button box, keyboard, mouse, RFID reader).
AGVs
Flexibility at the highest level:
We provide solutions for the electrification and automation of your AGVs: Control, safety, navigation, electrification, communication, and energy. For an automated guided vehicle system in which components are coordinated with each other and functions can be flexibly and easily adapted or extended.
Smart Production Cabinet
Simple and cost-effective automation: The combination of the compact Smart Production Cabinet and intelligent Smart Production Library enables the control and monitoring of systems and machines as well as the creation of relevant diagnostics. With the modular design, you can select your ideal combination of pre-engineered and individual configurations, tailoring it perfectly to your particular application.
Cloud
Worldwide data availability implemented easily and securely: Cloud-based production facilities can be networked worldwide and across locations. With Digital Factory now, the openness of our solutions gives you the choice to use the high-performance plug-and-play Proficloud.io IIoT platform from Phoenix Contact or any other cloud platform.
Your advantages
Fast, modular automation of decentral machines and systems for greater process efficiency
Improved production quality through AI-based process monitoring and optimization with machine learning (MLnext)
Faster decision making with condition-based monitoring and predictive maintenance
Increased output with the open and powerful PLCnext Technology ecosystem in conjunction with the Smart Production automation standard
FAQs from machine builders and systems manufacturers
The asset management shell (AAS) from Phoenix Contact serves as a digital twin and enables standardized data exchange between different systems. Benefit from improved data transparency, data security, and more efficient processes with seamless integration.
Phoenix Contact provides automation solutions such as PLCnext Technology, which enables flexible and scalable control. This technology supports the integration of renewable energies and optimizes energy consumption through intelligent control. This reduces energy consumption and operating costs in the long term and enables you to operate more sustainably.
Industrial security solutions from Phoenix Contact, such as the certified controllers from the PLCnext Control family, provide comprehensive protection against cyberattacks. You can therefore increase your system security and protect systems against failures and data loss.
FAQs from factory operators
Energy storage systems and feed-in management from Phoenix Contact enable the efficient use and storage of renewable energy. For reducing energy costs, stabilizing energy requirements, and contributing to sustainability.
Modular automation solutions and 5G campus networks from Phoenix Contact offer flexible and fast customization options. For increased production flexibility and faster response times to market requirements.
Sector coupling and key carbon emission figures via the asset administration shell enable a holistic approach and the optimization of energy flows. For reducing the carbon footprint while complying with environmental standards for sustainable production.
