Intelligent pump automation with remote connection

Overview

Wastewater pumping station  

Wastewater pumping station

  • Planners, installers, and operators of wastewater pumping stations are faced with the challenge of modernizing old structures and connecting them to control systems for monitoring.
  • Phoenix Contact offers a ready-to-install control cabinet solution, including software, that performs all control and regulation tasks for decentral pumping stations.
  • Implement efficient automation for pumping stations, e.g., for emptying tanks, by simply setting up and configuring the pump controller on site.

Application

Wastewater pumping stations play an important role in reliable wastewater disposal. They are needed wherever water cannot flow unaided due to differences in elevation. When it comes to planning, durability and operational safety are just as important as the energy-efficient operation of the remote structure. Planners, installers, and operators of wastewater treatment systems are therefore faced with the challenge of operating the individual pumps in the wastewater pumping stations as energy efficiently as possible. In addition, they have to minimize the downtimes of distributed structures through continuous monitoring.

These tasks require the wastewater pumping stations to be automated. External factors such as heavy rainfall, growing infrastructures, and different special functions of the structures also have to be taken into consideration. These various requirements result in a complex control solution for the wastewater treatment facilities. Growing pressures to reduce costs while increasing flexibility require new control concepts and solutions for the automation of distributed structures in wastewater disposal.

Solution

Wastewater network  

Control and regulation of distributed pumping stations

Phoenix Contact offers a ready-to-install control cabinet solution that performs all control and regulation tasks for distributed pumping stations. Realize simple pumping stations with the modular PLC logic relay controller or modernize complex applications in the shortest amount of time using the open PLCnext Technology control platform.

Simple pumping stations with up to two pumps and level measurement can be realized cost-effectively with PLC logic and a local visualization system. The installation of an optional modem makes monitoring possible.

A PLCnext Control device can be extended with the PumpControl software solution to facilitate the control of up to four pumps with frequency converters and analog measurements. All of the parameters of a large pumping station are configured using a web-based visualization interface. Key operating parameters are transmitted to the higher-level control system through OPC UA and Modbus/TCP.

The pump automation solution is easy to install and all parameters can be set quickly via the visualization. The installation effort for remote structures is minimized through the connection of simple digital signals. Downtimes and faults can be reduced by using a standardized product. Along with supplying power to the control cabinet, operators just need to connect the sensors for the level, flow rate, and current measurement as well as the various input signals of conventional buttons, switches, and other indicators.

Flexible solutions for distributed pumping stations  

Flexible solutions for distributed pumping stations

Solution for simple pumping stations with the modular PLC logic relay controller

  • Cost-effective solution
  • Switching the units on and off
  • For up to two pumps
  • Local visualization via touch panel
  • Integrated remote control interface

Solution for complex applications using the PLCnext Technology open control platform

  • Efficient frequency converter control
  • For up to four pumps
  • Web-based visualization via eHMI
  • OPC UA communication
  • Prepared Proficloud connection
  • Integrated remote control interface

Your advantages

  • Ready-to-use control cabinet and software solution
  • Intelligent pump automation solutions take on control and regulation tasks for distributed pumping stations
  • Increased efficiency, thanks to demand-oriented operation of single, dual, and quadruple pump stations
  • Integrated remote control interface for transmitting data to a higher-level control system and for sending SMS messages
  • Fast configuration and easy diagnostics via the integrated touch panel

PHOENIX CONTACT
SEA Pte. Ltd.

105 Eunos Avenue 3
#04-00
Singapore 409836
+65 6228 4900
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