Energy Controller: modular housing concept with DIN rail connector

Overview

Electronics housings from Phoenix Contact  

Electronics housings are much more than just packaging for the electronics

  • A modular structure, flexible PCB connection, and an attractive design – all things that electronics housings now have to offer.
  • The BC housing system from Phoenix Contact is used by Nuremberg-based Scheidl GmbH as functional packaging for their Energy Controller.
  • Optimus Meine Energie GmbH based in Regensburg uses this device to control, network, and monitor combined heat and power plants.
  • The DIN rail connector plays an important role in the modular housing concept of the Energy Controller.

Customer profile

A relatively new company based in Nuremberg, Scheidl GmbH specializes in innovative measurement and control technology in heating system installation, with a particular focus on renewable energy and energy efficiency. The Energy Controller is also available as a stand-alone product, a measurement data logger, for monitoring systems by measuring the temperature, detecting the state, and recording meter readings.

Application

Dipl.-Ing. (FH) Achim Scheidl and Dipl.-Ing. Arno Friedrich  

Achim Scheidl and Arno Friedrich use housings from Phoenix Contact for their solutions

“A measurement data logger – a device for recording temperatures and energy – makes the functions of complex heating systems transparent,” explains Managing Director Achim Scheidl. “Up to now, detailed measured values didn't really matter, the systems were simple and energy costs weren't relevant.” New heating systems, especially for the use of renewable forms of energy, are more complex. As Scheidl explains: “You can only get a true understanding of the systems when the electrical and thermal data is evaluated over a long period.”

A great deal of development work went into getting the Energy Controller to the point where it could offer the wide range of functions now available. “With our first generation, we didn't even look at the housing, we just focused on the functions,” recalls Scheidl. “We had a real mishmash of parts in different housings, which were connected together by cable.“ When it then came time to redesign, Scheidl looked for a suitable housing system for all the device components.

Solution

BC 107 housing from Phoenix Contact  

The basic module of the Energy Controller is the BC 107 housing from Phoenix Contact

“With the BC electronics housings from Phoenix Contact, we found a flexible system for basic and extension modules which could be adapted to our design specifications,” states Scheidl. The housing widths from 17.8 mm to 161.6 mm enable the easy setup of different modules with the same housing design.

The generous PCB assembly area simplifies configuration in the layout and development process. Internal PCB guides in all three space directions ensure the electronics are installed so that their functions are not impaired – the PCBs can be snapped on in different positions, both parallel and orthogonal to the DIN rail. “The 16-position bus connector is the key to our device design,” explains Scheidl. “Serial or parallel transmission for data and energy provides a convenient solution, and wiring effort is kept to a minimum.”

DIN rail connector from Phoenix Contact  

Easy module replacement thanks to the DIN rail connector

The DIN rail connector also plays an important role on the long journey to the end application – such as a combined heat and power plant.

“Thanks to self-establishing, device-to-device contacting without additional wiring, it is easier to configure our Energy Manager,” explains Arno Friedrich, Managing Director of Optimus Meine Energie GmbH. “Even fast installation on site and subsequent module replacement without breaking up the topology can be done easily by hand.”

Energy Manager from Phoenix Contact  

The combined heat and power plant is accessed via the Internet – the measured data is stored in the Energy Manager

As a customer and co-operation partner of Scheidl GmbH, Optimus Meine Energie GmbH uses the Energy Controller as a central component for its Energy Manager. For example, the Energy Manager is used in the combined heat and power plants of local energy supplier Rewag in Regensburg – the heating systems with combined heat and power are thereby controlled according to demand and in a coordinated manner.

All relevant operating data can be read by means of remote access, and in the event of faults, the operator is immediately informed automatically. This eliminates the need for time-consuming on-site appointments to check the system, thereby increasing availability.

Summary

Optimus not only handles the installation, the company also offers energy monitoring as a complete package and as a service for the operator – the modular DIN rail housing concept also plays an important role here.

“Thanks to this modular concept, we're able to precisely configure our Energy Manager for every system and easily make modifications during the course of operation,” explains Friedrich. “If at any time the operator would like an additional unit, it's just a case of adding another module from Scheidl.” Hot-plugging is supported – the device does not have to be shut down and there is no additional software to install either.

Phoenix Contact UAB

Svitrigailos str. 11M
03228, Vilnius
+370 5 2106321

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