Industrial connectors

Heavy-duty connectors

Industrial connectors from the HEAVYCON complete series protect your interfaces and ensure the reliable transmission of power, data, and signals even under the harshest conditions. The industrial connectors are resistant to dirt, water, vibrations, and high levels of mechanical strain. The heavy-duty connectors have a seal rating of up to IP69K.

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Your advantages

  • Always the right plug-in connection for your requirements with three different series types
  • Compatible connection: Housings are mounting and plug-in compatible with aluminum housings from well-known manufacturers
  • Flexible combination: Variable connection technologies for contact inserts and terminal adapters
  • Everything in one housing: Simply snap modular contact inserts for signals, data, power, and pneumatics onto the snap-in frame and mount them in the housing
  • Reliable interfaces: All metal housings are EMC-ready with conductive surfaces and seals

New products

HEAVYCON click-in contact inserts
HEAVYCON click-in contact inserts
Consistent tool-free installation

HEAVYCON contact inserts with Push-in connection and click-in latching offer easy handling and save a significant amount of time. What used to be screwed together is now simply plugged in. You do not need any tools for conductor connection or mounting in the housing. That’s unique to the market!

These are the main features

  • Significant time savings: HEAVYCON click-in is installed tool-free simply by latching it in place
  • Easy installation: With the light and easy plugging of the Push-in connection, it is easy to contact rigid and pre-treated conductors
  • Effortless PE connection: With Push-in technology, you can wire the protective conductor easily and tool-free
  • Easy integration: Click-in contact inserts fit in all plastic and metal housings of the HEAVYCON STANDARD and EVO series
  • Reliable connection: HEAVYCON click-in contact inserts audibly and noticeably snap into the connector housing and are shock- and vibration-resistant

These are the advantages

  • Mounting: Screwless click-in latching
  • Connection method: Push-in connection technology
  • Connection cross-section: 0.14 mm² ... 2.5 mm²
  • Rated voltage and current: 500 V and 16 A
  • Temperature range: -40°C ... 125°C

Heavy-duty connectors in various colors
Heavy-duty connectors in various colors
As individual as your application

Design your own individual industrial connector. Our HEAVYCON STANDARD housings are now also available with a resistant, colored powder coating. Choose the color that best suits your company or application from an extensive color palette and order conveniently starting at batch size 1.

These are the main features

  • More flexibility and individuality: The extensive color selection lets you easily adapt the connectors to your application
  • Intuitive installation: Use the colored powder coating as a coding option
  • Easy ordering process: Configure your own individual interface conveniently online and order starting at batch size 1
  • For all applications: With the extensive product range, you will find the right connector for any application
  • High safety and durability: Extremely resistant, corrosion-resistant materials and high degrees of protection

These are the advantages

  • Extensive color selection
  • Can be ordered starting at batch size 1
  • Housing with various cable outlet directions and interlocks
  • Material: Die-cast aluminum with high-quality powder coating
  • Degrees of protection: IP66, IP67
  • Temperature range: -40°C ... 125°C

HEAVYCON series heavy-duty connectors

HEAVYCON series heavy-duty connectors

Configurator for heavy-duty connectors

The HEAVYCON configurator provides you with ideal support when designing your tailor-made connector. With simple filter menus, 2D and 3D product images, as well as an intuitive user interface, you can configure your connectors without errors in just a few steps. You can export and transfer the item list or order your solution directly.

The right industrial connector for every application

HEAVYCON complete industrial connectors

HEAVYCON complete industrial connectors

HEAVYCON complete Compatible insertion, flexible combination

Full flexibility with industrial connectors: You can always create the right connection for your requirements using the freely combinable robust housings from our three series and the corresponding contact inserts.

Do you want to transmit various media over a single interface or quickly connect cables to power distributors? Phoenix Contact offers the right solution: Contact inserts with a wide range of connection technologies for transmitting data, signals, and power.

HEAVYCON complete
HEAVYCON complete MovingImage

Housing with locking latch

Industrial connectors with locking latch

Industrial connectors with locking latch

HEAVYCON STANDARD Proven versatility

HEAVYCON STANDARD housings for industrial connectors are characterized by a wide range of robust housings with various cable outlet directions and locking mechanisms. Combine the sleeve housings with a panel-mount base, surface-mount housing, or coupling housing according to your requirements.

  • High corrosion resistance: Housings satisfy IP66/IP67 degree of protection
  • Reliable EMC protection: Conductive housing surfaces and seals
  • Greater flexibility: Convenient single or double locking latch
  • Completely compatible with the industry standard with standard-compliant sizes
  • Quick and easy installation and maintenance
Industrial connectors with flexibly mountable cable gland

Industrial connectors with flexibly mountable cable gland

HEAVYCON EVO Ingenious flexibility

With the HEAVYCON EVO industrial connectors, we have developed an innovative and more cost-effective solution for many areas of application. With the unique flexibly-mounted cable gland with bayonet lock, you can reduce warehousing by 70%.

  • Easy handling: You can choose the cable outlet direction directly at the installation location
  • Reduced storage costs with the reduced number of parts: Housing replaces eight conventional sleeve housings
  • Safe and reliable to use: The housings are shock-proof up to IK09 and satisfy IP66 degree of protection (plastic) and IP66/IP67 degree of protection (metal)
  • Free choice of components: Combine HEAVYCON EVO industrial connectors with all standardized aluminum housings on the market

Housing with screw locking mechanism

Industrial connectors with screw locking mechanism

Industrial connectors with screw locking mechanism

HEAVYCON ADVANCE Robust without compromise

HEAVYCON ADVANCE heavy-duty connectors with screw locking mechanism are ideally suited for particularly aggressive surroundings, e.g., in offshore areas, or the chemical or railway industry. Sensitive interfaces are reliably protected, even against electromagnetic interference. For the panel feed-through, the panel-mount base that is normally used has been replaced by two simple panel-mount flanges, thereby reducing mounting and material costs. With this method, the sleeve housing forms a seal directly on the control cabinet panel.

  • Save space and money: Use panel-mount flanges instead of a base housing
  • For the harshest requirements: Housings satisfy IP66/IP67 degree of protection (plastic) and IP66/IP68/IP69K degree of protection (metal)
  • Compatible with standard panel cutouts
  • With their conductive surfaces and seals, the metal housings are EMC-ready

Industrial connectors for railway applications

Heavy-duty connectors for rail vehicles

Heavy-duty connectors for gangway connections

HEAVYCON HPR Heavy-duty connectors for rail vehicles

HEAVYCON HPR housings for industrial connectors are intended for use in transport and transportation technology. The sleeve housings, panel-mount bases, and surface-mount housings conform to the established standard for the safe transmission of signal and power circuits on rail vehicles.

  • IP68/IP69K degree of protection
  • Comprehensive protection in the event of electromagnetic interference fields
  • Sizes B6 to B24 and D7
  • Robust screw locking mechanism
  • Resistant to vibrations and shocks in accordance with IEC 61373/EN 50155

Contact inserts for HEAVYCON heavy-duty connectors

HEAVYCON fixed-position and modular contact inserts

HEAVYCON fixed-position and modular contact inserts

Fixed number of positions or modular The right connection technology for every application

Do you want to transmit various media over a single interface or quickly connect cables to power distributors? Phoenix Contact provides the right solution: Contact inserts for heavy-duty connectors with a wide range of connection technologies for transmitting data, signals, and power.

Our contact inserts provide you with consistently compatible interfaces, which can be flexibly combined, for all conventional sizes. With HEAVYCON modular, you can assemble your space-saving industrial connector tailored to your needs. Create the right module for your application by combining our wide range of options.

HEAVYCON contact inserts with Click-in latching

HEAVYCON contact inserts with Click-in latching

Contact inserts with Click-in latching Consistent tool-free installation

HEAVYCON Push-in contact inserts with Click-in latching enable you to install and assemble heavy-duty connectors tool-free for the first time. You do not need a screwdriver for the conductor connection or for mounting in the housing. This is unique on the market and guarantees you incredibly easy handling and critical time savings.

Solutions for special requirements

HEAVYCON docking frame for slide-in systems

HEAVYCON docking frame for slide-in systems

Docking frames for modular connections Blind plugging

HEAVYCON docking frames allow the time-saving installation and maintenance of plug-in systems. The floating sockets and the leading guide pin on the docking frame enable safe and blind contacting of plug connections in areas where the interfaces cannot be seen. The robust frame is assembled with modular contact inserts. You can create your customized interface by combining a wide range of transmission media in a single frame.

Adapter sleeves for heavy-duty connectors

Adapter sleeves for heavy-duty connectors

Adapter sleeves for heavy-duty connectors Simple and pluggable cable entry

With the HC-CES adapter sleeves you can combine the advantages of the modular CES cable entry system with the advantages of HEAVYCON industrial connectors. You can save time and easily route a large number of high-position conductors and transmission media into your control cabinet via just one pluggable interface. Conductors can easily be extended or replaced at a later date. The adapter sleeves are simply mounted onto B16 and B24-sized panel-mount bases. The reliable seal and strain relief is provided via the CES cable entry system.

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The entire portfolio at a glance
Our portfolio of heavy-duty connectors: Whether you need proven versatility, ingenious flexibility, or uncompromising robustness, we have the right solution for all applications.
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Industrial connectors for all applications
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