Functional safety From the safety switch through to the safe controller

Contents Progress through innovative technologies Successful use Product portfolio Non-contact safety switches Safety relays Safe coupling relays Multifunctional safety relays Zero-speed and over-speed safety relays Configurable safety modules Safe I/Os Safe control technology Safe signal conditioners Safe hybrid motor starters Safe power supply Software Services and support Product overview 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 PHOENIX CONTACT 3

SafetyBridge Technology – Safety without a safety controller What is SafetyBridge Technology? With SafetyBridge Technology, you can realize distributed safety solutions. And you can do this without a safety controller and regardless of the network installed. The technology is integrated into the Inline and Axioline F I/O systems and is compatible with all bus couplers of these systems. The safe I/Os are installed with the standard I/Os distributed in the equipment. How does it work? The system consists of safe input and output modules and a logic module. The latter captures and issues safe signals. It generates and monitors the safety-relevant SafetyBridge transmission protocol and processes the logical connections of the parameterized safety logic. The logic module therefore assumes the task of a safe controller. Programming is implemented via the SAFECONF software. Web code: #1973 Logic module with safe outputs IL EC B Oder No.: BK-PAC 2702507 HW/FW: 00/100 Reset 1.1 2.1 1.2 2.2 1.3 2.3 1.4 2.4 0 1 2 3 LPSDO8 V3 1.1 2.12.1 1.1 2.12.1 1.1 2.12.1 1.1 2.12.1 1.2 2.22.2 1.2 2.22.2 1.2 2.22.2 1.2 2.22.2 1.3 2.32.3 1.3 2.32.3 1.3 2.32.3 1.3 2.32.3 1.4 2.42.4 1.4 2.42.4 1.4 2.42.4 1.4 2.42.4 Safe inputs IL EC B Oder No.: BK-PAC 2702507 HW/FW: 00/100 Reset Safe outputs 0 1 2 3 PSDO8 1.1 2.1 1.1 2.1 1.1 2.1 1.1 2.1 1.1 1.1 11.11.1 2.1 1.1 2.1 1.1 2.1 1.1 2.1 1.1 2.1 1.2 2.2 1.2 1.2 1.2 2.2 2.2 2.2 1.2 1.2 1.2 2.2 2.2 2.2 1.2 1.2 1.2 2.2 2.2 2.2 1.2 1.2 1.2 2.2 2.2 1.2 2.22.2 1.2 2.22.2 1.2 2.22.2 1.2 2.22.2 1.3 2.3 1.3 1.3 1.3 2.3 2.3 2.3 1.3 1.3 1.3 2.3 2.3 2.3 1.3 1.3 1.3 2.3 2.3 2.3 1.3 1.3 1.3 2.3 2.3 1.3 2.3 1.3 2.3 1.3 2.3 1.3 2.3 1.4 2.4 1.4 1.4 1.4 2.4 2.4 2.4 1.4 1.4 1.4 2.4 2.4 2.4 1.4 1.4 1.4 2.4 2.4 2.4 1.4 1.4 1.4 2.4 2.4 1.4 2.4 1.4 2.4 1.4 2.4 1.4 2.4 IL EC B Oder No.: BK-PAC 2702507 HW/FW: 00/100 Reset 1.1 2.1 1.2 2.2 1.3 2.3 1.4 2.4 Standard network Transmitting safe data via wireless systems SafetyBridge Technology also enables the safe and reliable wireless transmission of all safety-relevant data signals. You can choose between the two wireless technologies, Bluetooth and WLAN. Cable and slip ring transmission systems can thus be replaced, with wireless paths, without having to change the security passwords for the safety application. The combination of safety and wireless has many advantages. This solution can be easily integrated into existing automation networks and helps to save on the costs of a distributed or mobile machine structure. Furthermore, safety signals can be transmitted reliably over large distances. Web code: #1943 Safe outputs IL EC B Oder No.: HW/FW: BK-PACPP 2702507 00/100 R Reset 1.1 2.1 1.2 2.2 1.3 2.3 1.4 2.4 0 1 2 3 PSDO8 1.1 2.1 1.1 2.1 1.1 2.1 1.1 2.1 1.2 2.2 1.2 2.2 1.2 2.2 1.2 2.2 1.3 2.3 1.3 2.3 1.3 2.3 1.3 2.3 1.4 2.4 1.4 2.4 1.4 2.4 1.4 2.4 Bluetooth WLAN Safe inputs IL EC B Oder No.: BK-PACPP 2702507 00/100 HW/FW: 00/100 R Reset 1.1 2.1 1.2 2.2 1.3 2.3 1.4 2.4 Relay technology from Phoenix Contact – Developed to change Phoenix Contact has developed a narrow, force-guided elementary relay which features full performance with an overall width of just 6 mm. The miniaturization of mechatronic functions enables modular safety concepts, as required for Industrie 4.0. With a switching capacity of 6 A, the relay ensures superior availability, thanks to a redundant diagnostic contact, and enabled us to develop the PSRmini safety relay in a 6 mm housing. Web code: #1974 Relay Taa echnolog TT y Designed by PHOENIX CONT ACTT y T PHOENIX CONTACT 5

At home in machine building Broad product portfolio with a high level of sensor compatibility Approvals for global markets, such as EN ISO 13849-1 and EN 62061 In-house machine building Experience in the automotive industry Reliable automation for high-end applications EN ISO 13849-1 and EN 62061 LABS-free components, ensuring that there are no imperfections on the end product Partner for the process industry Comprehensive diagnostic options IEC 61508/61511 and EN 50156 for applications in firing plants Germanischer Lloyd (GL) for the shipping industry ATEX PHOENIX CONTACT 7

Service and support The safety experts from Phoenix Contact will support in planning, building, operating, and modifying your machinery in accordance with legal requirements. The specialist knowledge of our TÜV-VV certified experts provides you with legal certainty regarding the safety of machinery and systems in machine building and in the process industry. Our support is manufacturer-independent. pp p y SaSafefe II/O/Oss With SafetyBridge Technology, the safety function is processed directly in the I/O modules. SaSafefe cconontrtrolollelerr With the safety controllers, you can reliably integrate functional safety into PROFIsafe networks. SoSoftftwawarere The safety software features the highest level of convenience in starting up your safety products. PHOENIX CONTACT 9

Intelligent safety switch system with IO-Link PSRswitch RFID coded, non-contact safety switch SAC cabling Easy installation with M12 male connectors and SAC cables PSRmini Highly compact safety relay with IO-Link interface Integrated diagnostic channel Our safety switch system comprises the PSRmini evaluation unit and PSRswitch safety switches. The safe series connection has a two-channel design. In parallel to this, status information on the individual switches is transmitted to the PSR-PC42 PSRmini safety relay via the integrated diagnostic channel. The safety relay transmits the non-safety-relevant diagnostic data of the switch via IO-Link to the controller. The data can then be evaluated centrally there. Smart diagnostic channel PSRswitch PSR-CT-C-ACT Ord.-No. 2702973 PSRswitch PSR-CT-C-ACT Ord.-No. 2702973 PSRswitch PSR-CT-C-ACT Ord.-No. 2702973 STATE DIAG STATE DIAG STATE DIAG Serial No. 123456654321 V1.1 Serial No. 123456654321 V1.1 Serial No. 123456654321 V1.1 AA1 A2A2A2 S3S3S34S34 SS11S111 SS12 S22 S21 S32S32 S42 PWR PWR COM COM S0 S0 S1 SS1S1 K1 K1K1K1 K2 K2 2 2 4 4 C C M M R RRRR R S P - - 13 1414 DDGNDGN C/OC/O LL+ 2323 24244 L-L- Smart diagnos- tic channel 24 V 2 x SDI Restart 0 V 2 x SDO 1 2 1 2 1 2 PSRswitchh PPSR-CT-C-ACT Ord.-No. 2702973 STATE DIAG PSRswitch PSRswitch PSR-CT-C-ACT Ord.-No. 2702973 STATE DIAG STATE DDIAG Serial No. 123456654321 V1.1 3 5665 3 34566543 PSRswitch S s c PSR-CT-C-ACT Ord.-No. 2702973 Serial No. 123456654321 1 3 5665 3 23456654321 34566543 V1.1 STATE DIAG PSR-CT-C-ACT Ord.-No. 2702973 Serial No. 1 3 5665 3 3 5665 3 34566543 V1.1 23456654321 PSRswitch S s c A2 A1 A2 AA1 S11 S12 S12S12 S11 S21 S32 SS21 S32 S34 S344 S22 S22 S42 S42 PWR PWR COM COM S0 S0 S1 S11 K1 K1K1 K2 K2 2 2 2 4 4 4 C C C M M M R R R S S P P - - - 13 13 144 14 DGNDGN DGN C/O C/O L+ L+ 2323 23 24 24 L-L- L- PSRtrisafe-S PSRtrisafe PSRswitch S C C C SR CT C AC PSR-CT-C-ACT O . rd.-No. 2702973 PPSRswitch S C C C PSR-CT-C-ACT SR CT C ACT O . rd.-No. 2702973 PSRswitch PS C C C SR CT C AC SR-CT-C-ACT Ord.-No. 2702973 PSRswitch SR CT C ACT SR-CT-C-ACT PS C C C Ord.-No. 2702973 E SSTATE DIAG SSTATE DIAG E SSTATE DIAG SSTATE DIAG Serial No. 121234566543221 V1.1V1.1 Serial No. 12234566543221 V1.V1.1 Serial No. 121234566543221 V1.V1.1 Serial No. 12234566543221 V1.11.1 Smart sensor The sensor has the properties of a safety relay. LEDs indicate the current status of the sensor at all times. Series connection up to PL e Up to 30 safety switches can be safely connected in series with PL e in accordance with EN ISO 13849. Safe individual wiring You can wire the safety switches individually. PSRtrisafe and safe I/Os are also suitable evaluation units. PHOENIX CONTACT 11

Safety relays for machine building PSRmini highly compact safety relay PSRmini safety relays are the narrowest on the market. With overall widths of just 6 and 12 mm, we provide you with proven safety, thanks to relay technology developed in-house with force-guided contacts. Thanks to an innovative DIP switch concept, you can implement selected settings directly on the module. The needs-based structure starting at one enable path also ensures increased flexibility of your application without limiting performance. Main features Overall width 6 mm and 12 mm Proven safety, thanks to force-guided relay contacts TÜV-VV certified Approvals for all global markets PL e in accordance with ISO 13849 and SILCL 3 in accordance with IEC 62061 High level of scalability, from one enable contact Web code: #0495 PSRclassic conventional safety relay The PSRclassic safety relays have a long proven track record. Thanks to the 2-channel wiring and force-guided contacts, you can reliably switch functions such as two-hand control devices or light grids. Screw or spring connection technology and status LEDs ensure fast wiring of contacts and easy diagnostics. Main features Overall width from 17.5 mm Large selection of versions Proven safety, thanks to force-guided relay contacts TÜV-VV certified Approvals for all global markets PL e in accordance with ISO 13849 and SILCL 3 in accordance with IEC 62061 Web code: #1409 PSRmodular safety relay system With PSRmodular, you can design your safety system exactly as required. The modular safety relays can be extended easily and flexibly based on the modular principle. The PSR-TBUS DIN rail connector combines the master safety relay with up to ten extension modules directly on the DIN rail. This eliminates the need for the usual cross-wiring and configuration. Main features Overall width 22.5 mm Can be extended to up to 42 contacts Proven safety, thanks to force-guided relay contacts TÜV-VV certified Approvals for all global markets PL e in accordance with ISO 13849 and SILCL 3 in accordance with IEC 62061 Web code: #1408 PHOENIX CONTACT 13

Safe coupling relays for the process industry PSRmini highly compact safe coupling relays Thanks to the relay technology developed in-house, the PSRmini coupling relays are the narrowest coupling relays in the world for safe startup and shutdown. The force-guided contacts enable easy and fast diagnostics. Thanks to visual LED diagnostics, SIL 3-qualified inspection is possible directly on the module. Furthermore, active error messaging to the controller ensures short downtimes during planned maintenance phases. Main features Overall width 6 mm and 12 mm Safe diagnostics and easy proof test in accordance with IEC 61508 Proven safety, thanks to force-guided relay contacts TÜV-VV certified Approvals for all global markets SIL 3 in accordance with IEC 61508 / IEC 61511 / EN 50156 Web code: #0507 PSRclassic conventional safe coupling relays In the PSRclassic series, you will find the conventional coupling relays with force-guided contacts for safe shut down. The conventional coupling relays are characterized by a wide range of features and versions. They are compatible with standard safe systems. With a housing width starting from 17.5 mm, they correspond with market-standard housing dimensions. Main features Overall width from 17.5 mm Proven safety, thanks to force-guided relay contacts Safe diagnostics and easy proof test in accordance with IEC 61508 Approvals for all global markets SIL 3 in accordance with IE 61508 / IEC 61511 / EN 50156 Web code: #1548 Standardized system cabling The Termination Carrier from Phoenix Contact enables fast, error-free mounting and connection to common safe systems. Signal connection is by means of Plug and Play using standardized system cables. Standardized or controller-specific front adapters are used for connection to your safe system. Main features Compact, for a high packing density Robust, for high system availability Flexible, for optimum adaptation Fast, thanks to Plug and Play cabling PHOENIX CONTACT 15

Multifunctional safety relays with three functions PSRmultifunction multifunctional safety relays Three safety functions are combined in one narrow housing. This reduces your costs for warehousing and logistics and saves space in the application. Safety functions already connected in the device reduce potential wiring errors. Four device versions with three connection technologies are available for monitoring various types of sensors. Main features Overall width 22.5 mm Proven safety, thanks to force-guided relay contacts No software configuration required TÜV-certified Approvals for all global markets PL e in accordance with ISO 13849 and SILCL 3 in accordance with IEC 62061 Screw, spring-cage, and Push-in connection Compatible connections to the hybrid motor starter Web code: #1547 Use of three different safety functions The PSRmultifunction safety relays have three sensor circuits which are all connected via one or two channels: One higher-level sensor circuit S0 Two local sensor circuits S1 and S2 The local sensor circuits S1 and S2 each cover one function. In the event of an error, both sensor circuits can be reactivated independently of one another. The higher-level sensor circuit S0 monitors both local sensor circuits. If triggered, the safety circuits protected by S1 and S2 are both shut down. MXF1 MXF2 MXF3 MXF4 S 0 S 0 S 0 S 0 S 1 S 2 S 1 S 2 S 1 S 2 S 1 S 2 Reset 1 Reset 2 Reset 1 Reset 2 Reset 1 Reset 2 Reset 1 Reset 2 Superordinate sensor circuit Local sensor circuits Safety circuits Drive 1 Drive 2 Drive 1 Drive 2 Drive 1 Drive 2 Drive 1 Drive 2 Electromechanical signal generator (e.g., emergency stop) Electromechanical signal generator (e.g., mechanical safety door locks) Signal generator, OSSD (e.g., light grid, transponder switch, failsafe outputs) Magnetic and non-contact signal generator (e.g. reed contacts) PHOENIX CONTACT 17

Zero-speed and over-speed safety relays for motion monitoring PSRmotion zero-speed and over-speed safety relay With the combined PSR-MM30 zero-speed and over-speed safety relay, you can monitor up to three different operating modes in addition to zero-speed mode. The PSR-MM30 ensures high system availability, thanks to the reliable measuring procedure. The integrated safety door monitoring system makes it compatible with PSRswitch non-contact safety switches. Main features Overall width 22.5 mm Compatible with modern safety encoders up to SIL 3 Up to SIL 3 and PL e Startup via USB connection Force-guided relay outputs Configurable signal outputs Web code: #1546 Live monitoring with the PSRmotion software The PSR-MM30 zero-speed and over-speed safety relay can be commissioned, configured, and monitored conveniently with the PSRmotion software. In live measuring operation, you can visualize the motion sequences of your machine. You can download the Windows-based software free-of-charge. Adaptations are implemented via a USB interface. PSRmotion zero-speed safety relay The highly compact PSR-MM25 safety relay module monitors the downtime of single and three-phase AC and DC motors without additional sensor technology. The residual voltage induced by the motor windings is analyzed in order to detect zero speed. Main features Overall width 12.5 mm Easy startup via configuration button Can be used for machines with or without frequency converters Force-guided relay outputs Two signal outputs Web code: #1546 PHOENIX CONTACT 19

Configurable safety modules with the SAFECONF software Configurable PSRtrisafe safety modules The PSR-TRISAFE-S stand alone version is available with twenty safe inputs and four safe outputs. The PSR-TRISAFE-M master module can be extended with additional digital inputs and outputs. You can integrate additional relay outputs with the PSR-TS-SDOR4 extension module. The diagnostic LEDs indicate the states of all inputs and outputs. The safety module can communicate with the superordinate controller via a fieldbus coupler and enables convenient remote diagnostics. Master module main features Safe I/O modules available for modular extensions Diagnostic LEDs indicate the I/O states Signal outputs indicate switching states TÜV-VV certified PL e in accordance with ISO 13849 and SILCL 3 in accordance with IEC 62061 Web code: #1257 Create the safety logic for PSRtrisafe in three steps Step 1 Select the safety functions and configure via drag and drop. Step 2 Connect the module I/Os to the safety functions. Step 3 Check and save the safety functions – and you're done! Easy configuration With SAFECONF, you can create the safety logic for PSRtrisafe easily with TÜV-VV certified blocks via drag and drop. All tools are arranged in one window, enabling you to work intuitively with the software. E-learning tutorials and application help Integrated e-learning tutorials provide support in various areas, such as determining the performance level. They enable easy familiarization with the software. Simulation and diagnostics Thanks to the integrated simulation mode, you can reduce your project processing times and the standardized implementation of safety circuits. The safety logic can be tested and validated directly on the PC. You will find e-learning tutorials and videos for the configurable PSRtrisafe safety modules and the SAFECONF configuration software on the Phoenix Contact website. Web code: #1942 PHOENIX CONTACT 21

Safe I/Os for the control cabinet Axioline F – Particularly robust The shielding concept and special design of Axioline F enable particularly high-level EMC protection and reduced radiation. In addition, it features a good mechanical robustness. Axioline F therefore increases the availability of your system. Main features Increased machine output, thanks to particularly fast and synchronous signal acquisition Particularly robust mechanics, shock and vibration resistance withstand even the most adverse conditions and increase system availability Installation time is reduced, thanks to fast wiring and easy handling Web code: #1948 Inline – Particularly flexible Inline offers not only a particularly large choice of function terminals, but also enables you to use a tailor-made number of channels on modules, and supports local bus extension to the field, thanks to the branch terminal. You can therefore create your own individual I/O solution. The Inline ECO Safe I/O terminal is particularly cost-effective. It takes on the function of two safety relays and disconnects connected standard output modules in the event of an error. Main features Maximum flexibility, thanks to a large selection of I/O terminals, function terminals, bus couplers, and controllers The narrow overall width and tailored number of terminal channels save space in the control cabinet Local bus extension into the field without additional bus coupler, thanks to the branch terminal Web code: #1949 Easy central solution with Inline ECO Safe With the Inline ECO Safe I/O terminal, you can integrate safety functions into your Inline I/O station. Digital output terminals are mounted to the right on the safe I/O terminal. In the event of an error, the actuator voltage for the I/O terminals arranged in a block is disconnected safely. Up to two dual-channel sensor circuits can be connected to one Inline ECO Safe. Status and error messages are forwarded to the controller. Web code: #1242 Inline ECO station with safe I/O terminals IL EC BK Oder No.: HW/FW: BK-PACPP 2702507 7 00/100 Reset RDY RUN ERR D 1 3 5 7 2 4 6 8 D IN 1/2 UM IN 1/2 RR US 1 3 D 2 4 D IN 1/2 UM IN 1/2 RR US 1 3 D 2 4 1 3 D 2 4 1.1 2.1 1.1 2.1 1.1 2.1 3.1 4.1 1.1 2.1 1.1 2.1 3.1 4.1 1.1 2.1 1.1 2.1 1.2 2.2 1.2 2.2 1.2 2.2 3.2 4.2 1.2 2.2 1.2 2.2 3.2 4.2 1.2 2.2 1.2 2.2 EC EC IN IN X X1 X1 EC OUT X2 1.3 2.3 1.3 2.3 1.3 2.3 3.3 4.3 1.3 2.3 1.3 2.3 3.3 4.3 1.3 2.3 1.3 2.3 1.4 2.4 1.4 2.4 1.4 2.4 3.4 4.4 1.4 2.4 1.4 2.4 3.4 4.4 1.4 2.4 1.4 2.4 L/ /A L/A /A Emergenncyncy E stop Emergency Emergency E stop Actuator e.g. motor e.g. m Safe ety door PHOENIX CONTACT 23

Safe control technology for complex systems Safety controller with PROFIsafe The RFC 470S is a programmable logic controller with integrated safety controller, and enables fast processing of safety-relevant signals from PROFIsafe devices. For safe analog value processing, we provide the SAFE AI software-based solution package. With this, you can process safety-relevant analog values with standard I/O modules. You can therefore implement safety functions up to SIL 3 and PL e. Main features Diagnostic display with plain text messages Powerful processor technology Numerous protocols supported such as: HTTP, FTP, SNTP, SNMP, SMTP, SQL, MySQL, etc. Engineering with PC Worx in accordance with IEC 61131-3 SafetyProg programming software available for Windows Web code: #1543 Safe I/Os with PROFIsafe Our safety-relevant I/O modules are highly flexible in application. Depending on the bus coupler and safety controller, the I/O modules work with PROFIsafe in PROFINET and PROFIBUS systems. We provide digital input and output modules as well as relay modules. Main features Large selection of input, output, and relay modules Up to PL e in accordance with ISO 13849-1 Up to SIL 3 in accordance with EN 61508 Up to SILCL 3 in accordance with EN 62061 Web code: #1544 Coupling PROFINET/PROFIsafe systems The safe PROFINET gateway represents two PROFIsafe devices. Standard I/O process data is exchanged between two PROFIsafe systems via PROFINET, and safe I/O process data is exchanged via PROFIsafe. This makes it possible to implement manufacturer-neutral emergency stop concepts across systems. The PROFINET gateway supports safety functions up to SIL 3 and PL e. PROFINET system 1 PROFINET system n PROFIsafe PLC Safe I/O station PROFIsafe PLC Safe I/O station E LINK F-Address F-Address a 0 1 2 3 4 5 6 a 0 1 2 3 4 5 6 LINK 2701560 2701559 BK PN 2701815 BF SF RDYDD D E UL D U0 11 P 17 00 01 D UI FS P 07 Emergency stop switch mergency stop swi ncy sstop s ncy sstop s Safe actuaator PROFIsafe gateway PHOENIX CONTACT 25

Safe signal conditioners with functional safety Signal conditioners with SIL and PL functional safety Select the appropriate MACX safety signal conditioner for your application: HART-TT compatible supply and input signal conditioners with two outputs, universal temperature transducers for resistance temperature detectors, resistance-type sensors, potentiometers, thermocouples, and mV sources, with safe limit value relays. Main features SIL certified PL d in accordance with EN ISO 13849-1 Versions with wide range input for worldwide power supply networks Push-in connection technology Web code: #1946 Ex i signal conditioners with SIL and PL functional safety With MACX Safety Ex, selected PL d-certified device types are available that are also ATEX- and IECEx-certified. They provide maximum explosion protection for all Ex zones and gas groups. With these, you can easily integrate analog Ex i signals into your safety application. Main features SIL certified PL d in accordance with EN ISO 13849-1 Ex approvals in accordance with ATEX and IECEx Versions with wide range input for worldwide power supply networks Push-in connection technology Web code: #1947 Safety-relevant temperature monitoring The MACX T-TT UIREL universal temperature transducer has two switching outputs, in addition to a current output. The safety-relevant switching output, to which two relays are connected, switches limit values directly and safely without an additional safety controller. 4 ... 20 mAA A 3.1 3.2 3.2 3.4 3.5 3.6 I I P P U U - - L L E E E R R R U U U - - T T - - - X X E E - - L L P P P X X C C C A A M M mV, 4.1 4.2 4.2 1.1 2.1 2.1 1.1 2.1 2.1 1.1 1.1 2.1 2.1 1.1 1.1.1.111 1.1 1.11.11.1 2.1 2.1 1.1 1.1 2.1 2.1 1.1 1.1 2.1 2.1 1.1 1.1 2.1 2.1 1.1 1.1 2.1 2.1 DO, SIL 1.2 1.2 1.2 2.2 2.2 2.2 1.2 1.2 1.2 2.2 2.2 2.2 1.2 1.2 1.2 2.2 2.2 2.2 1.2 1.2 1.2 2.2 2.2 1.2 1.2 1.2 2.2 2.2 2.2 1.2 1.2 1.2 2.2 2.2 2.2 1.2 1.2 1.2 2.2 2.2 2.2 1.2 1.2 1.2 2.2 2.2 1.3 1.3 1.3 2.3 2.3 2.3 1.3 1.3 1.3 2.3 2.3 2.3 1.3 1.3 1.3 2.3 2.3 2.3 1.3 1.3 1.3 2.3 2.3 1.3 1.3 1.3 2.3 2.3 2.3 1.3 1.3 1.3 2.3 2.3 2.3 1.3 1.3 1.3 2.3 2.3 2.3 1.3 1.3 1.3 2.3 2.3 1.4 1.4 1.4 2.4 2.4 2.4 1.4 1.4 1.4 2.4 2.4 2.4 1.4 1.4 1.4 2.4 2.4 2.4 1.4 1.4 1.4 2.4 2.4 1.4 1.4 1.4 2.4 2.4 2.4 1.4 1.4 1.4 2.4 2.4 2.4 1.4 1.4 1.4 2.4 2.4 2.4 1.4 1.4 1.4 2.4 2.4 PHOENIX CONTACT 27

Safe motor starter for modern motor control Clever switching and reliable protection Emergency stop The integrated safety function enables use in safety-relevant emergency stop applications. Forward running Easy control directly via 24 V PLC output cards or 230 V AC signal. Reverse running Optional: reversing function including locking circuit and load wiring. Motor protection Convenient protection, thanks to the electronic motor protection relay with automatic and remote reset function. Web code: #1077 CONTACTRON Classic wiring Emergency stop contactors Right-hand and left-hand contactor Motor protection Consistent networking via the interface system or IO-Link The new network-capable versions enable consistent communication between the field and control level. Integration into all common fieldbus systems is realized via the interface system or IO-Link. Web code: #1994 Controller IO-Link master Interface system ® ® Emergency stop PSR safety relay 113 13 43 43 SS34 S34 14 14 4444 44 S36 S36 23 23 53 53 32 32 2424 24 54 54 622 62 PWR PWR EERR ERR I1/I2 I1/I2 13/144 13/14 I5/I6 I5/I6 K1/K2 K1/K2 K3/K4 K3/K4 1 1 F F X X X M M M R R R S S S P P P - - - I1 I1 I5 I5 I2 I2 I6I6 I6 SS35 S35 S37 S37 I33 I3 S11 S11 A1 A1 I4 I4 S21 S21 A2A2 A2 Hybrid motor starter and safety relay in the control cabinet Emergency stop IN1 IN1 IN2 IN3 IN2 IN3 IN4 IN4IN4 IN5 IN6N6 ININ7 IN8IN8 IN5 IN6 IN7 IN8 + + EN+ EN+EN+ EN– EN– – – + + EN+ EN+EN+ EN– EN– – – + EN+ EN–EN– – + EN+ EN– – + EN+ EN– – max. 3 A max. 3 AA max. 3 A max. 3 AA max. 3 A3 A max. 3 A max. 3 A S S S F F I I - - 3 3 - - C C A A 0 0 0 0 0 5 5 / / C C S S S S E E I I - - 5 5 H H R R L L E E - - S S F F F I I I - - Y Y A A W W E E T T A A G G - - T T E E N N P P - - M M M E E PWR PWPWR DAT DAT DIAG DIAG L L R R S S S F F I I - - 3 3 - - C C A A 0 0 0 0 0 5 5 / / C C S S S S E E I I - - 5 5 H H R R L L E E - - PWR PWPWR DAT DAT DIAG DIAG L L R R PWR DAT DIAG L R S F I - 3 - C CC A 0 0 5 / C S S E I - 5 H R R L E - PWR DAT DIAG L RR S F I I - - 3 - C CC A 0 0 5 / C S S E E I I - - 5 5 H H R R L E - S F I - 3 - C CC A A 0 0 0 0 5 5 / / C C S S S S E E I I - - 5 5 H H R R L E - - PWR DAT DIAG L R Set/Reset Set/Reset Set/Reset Set/Reset Set/Reset Set/Reset Set/Reset 2x ETH „RJ45“ 2x ETH „RJ45“ 2/T1 2/T1 4/T2 4/T2 6/T3 6/T33 2/T1 2/T1 4/T2 4/T2 6/T3 6/T3T3 2/T1 4/T24/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 1/L1 1/L1 3/L23/L2 3/L2 5/L3 5/L3 1/L1 1/L1 3/L23/L2 3/L2 5/L3 5/L3 1/L11/L1 3/L2 5/L3 1/L1 3/L2 5/L33 1/L1 3/L2 5/L3 Motor Motor PHOENIX CONTACT 29

Power supplies with maximum functionality QUINT POWER for maximum operational safety The powerful QUINT POWER power supplies increase the availability of your application, thanks to SFB Technology and preventive function monitoring. The QUINT4-PS/1AC/24DC/20 power supply can be integrated into applications with functional safety based on IEC 61508 and a safety integrity level of SIL 2. Main features Strongest output side, thanks to static boost, dynamic boost and SFB Technology Comprehensive signaling with analog, digital, and relay contact Integrated gas-filled surge arrester Temperature range of -40°C ... +70°C SIL 2 in accordance with IEC 61508 Web code: #1513 Increased demands on functional safety QUINT S-ORING is an active redundancy module for decoupling and monitoring your application. The QUINT4-PS/1AC/24DC/20 power supply in combination with the QUINT4- S-ORING/12-24DC/1X40/+ redundancy module satisfies the requirements of SIL 3. It can be integrated into applications with functional safety based on IEC 61508 and a safety integrity level of SIL 3. Main features Preventive function monitoring, thanks to constant monitoring of the input voltage and decoupling section Active decoupling with MOSFET Surge protection for protection against overvoltages at the output in excess of 30 V DC SIL 3 in accordance with IEC 61508 Web code: #1993 Redundant system for functional safety The 1+1 redundant power supply system provides symmetrical load distribution and increases system availability. Thanks to isolated conductor routing, consistent redundancy through to the load is assured. Thanks to the SIL 3 certification in accordance with IEC 61508, the system can be integrated into redundant applications with the greatest demands on functional safety and superior system availability. Output DC 24V 20 A + + – – – UOut 29.5V Signal 13 14 Rem SGnd Out 1 Out 2 24V > 100% Boost > 70% > 50% DC OK POut Output DC 24V 20 A + + – – – UOut 29.5V Signal 13 14 Rem SGnd Out 1 Out 2 24V > 100% Boost > 70% > 50% DC OK POut R E W O P T N U Q I R E W O P T N U Q I N/- L/+ Input AC 100-240V N/- L/+ Input AC 100-240V Mains 1 MMains 2 a PHOENIX CONTACT 31

SAFECONF software Create the safety logic for the PSRtrisafe safety modules and the safe I/Os with SafetyBridge Technology via drag and drop. SAFETYPROG software With the programming software for our safe controllers, you can integrate functional safety into your automation with just a click of the mouse. Function blocks Our function block library enables safety-relevant analog value acquisition with standard I/O modules. Web code: #1259 Web code: #1976 Web code: #1977 PHOPHOPHOPHOPHPHPHOPHOPHOOPHOPHOOOPHPHPHOP OPHOOENIENIENIENIENIENINIENIENNNENNENNN X CX CX CX CX CX CX CX CX CCX CX CXX CONTONTONTONTONTONTONTONTONTOONTONTONTONTNTOO TTACTACTACTACTACTACTACTACTTCTACTACTACTACTACACTACCTT 333333333333333333333

Range of services for machine and system safety Consultation We provide advice on various subjects in the planning and implementation of your system: Design of the safety lifecycle: standards and their implementation Machinery Directive Changes to machinery and systems Engineering To assess the safety integrity, we determine the SIL of the safety functions with the help of your technical documentation. These must be sufficiently robust to withstand random errors. In the case of Machinery Directive requirements, we implement the entire safety lifecycle process. Product support We will provide support regarding any Phoenix Contact safety hardware and software questions. You can contact our support team regarding anything – from the preliminary technical clarification, through planning and implementation, right through to operation. Seminars We provide instruction and practical training that is tailored to your individual requirements, e.g.: Safety application software: Demands on safety-related software Specification of safety requirements and software Realization of safety functions Development of function blocks Functional safety in the process industry in accordance with EN 6155: Risk analysis Safety lifecycle Creation of PLT safety functions Demands on safety in the process industry Design guidelines relating to functional safety are in place for the requirements on the safe operation of systems in the process industry. The internationally harmonized procedure is described in IEC 61511. A significant component of this is the safety lifecycle in conjunction with functional safety management. S a f ety Lifecycle Safety Planning Decom- missioning Risk Assessment i fi c ation r e V Functional Safety Service Operation, Modification Validation Installation, Startup SIS Design, Engineering Allocation Protection Layers Require- ments Validation Planning F u nctional Safety M a n a n t e m e g PHOENIX CONTACT 35

RFID-coded safety switches RFID is short for Radio Frequency Identification, and means that objects can be identified without physical or visual contact. In the PSRswitch safety switch, RFID technology enables the coded exchange of signals between the sensor and actuator. The EN ISO 14119 standard demands the coding of RFID safety switches for protection against manipulation. The PSRswitch supports the highest coding level. Thus, no additional measures are necessary, e.g. a concealed installation, which is prescribed for switches with a low coding level. PSRswitch: Non-contact safety switches and accessories Type Description Coding type / function Connection technology PSR-CT-TT F-SEN-1-8 PSR-CT-TT C-SEN-1-8 Safety sensor Fixcode: The sensor accepts a single actuator. This actuator is taught-in by the user during commissioning. It is not possible to teach-in further actuators. Unicode: The sensor accepts one actuator. The actuator is taught-in by the user during commissioning. It is possible to teach-in an unlimited number of further actuators in succession. Previously taught-in actuators are blocked by the sensor. They can no longer be used. PSR-CT-TT M-SEN-1-8 Multicode: The sensor accepts all actuators. Teach-in is not necessary during commissioning. PSR-CT-TT C-ACT Actuator Coded, suitable for all coding types n o i t c e n n o c w e r c S – – – – e g a c - g n i r p S n o i t c e n n o c n o i t c e n n o c 2 1 M – – – – 2702976 2702972 2702975 2702973 PSR-MC42 Safety relay With integrated IO-Link interface 2702901* 2702902* – SAC-8PY-YY M/2XF BK 1-PSR Type 1 for series connection of PSR-CT safety circuits SAC-8PY-YY M/2XF BK 2-PSR Y distributor Type 2 for manual startup behavior SAC-8PY-YY M/2XF BK 3-PSR Type 3 for integrated diagnostics via signal contact with PSR-CT safety circuits SAC-5P-M12MS BK BR 1-2-4 Bridge plug Dummy plug for every sensor circuit You will find a large selection of SAC cables in our online configurator at phoenixcontact.com: Web code: #1975 – – – – – – – – 1054338 1054339 1054341 1054366 * Available as of 4th quarter, 2018 PHOENIX CONTACT 37

PSRclassic: Conventional safety relays for machine building Type Applications Output contacts Safety approvals Connection technology – – – – – Reset A A/M A/M A/M A/M A/M A/M A/M A/M – A – – – – – – – – – – – – – – – – – – – – – – – – – Contact extension for OSSD signals Contact extension Contact extension Contact extension PSR-ESA2-B 24 V AC/DC PSR-ESAM2/3X1-B 230 V AC/DC PSR-ESAM4/2X1 24 V AC/DC PSR-ESAM4/3X1-B Voltage variants PSR-ESAM4/8X1 24 V AC/DC PSR-ESD-30 24 V DC PSR-ESD-300 24 V DC PSR-ESD-T 24 V AC/DC PSR-ESL41) 24 V AC/DC PSR-THC45) 24 V AC/DC PSR-URML41) 24 V DC PSR-URM4 42 ... 230 V AC/DC PSR-URM4 24 V AC/DC PSR-URM4-B 24 V AC/DC 4 3 2 3 8 2 3 3 3 2 3 4 5 5 – – – – – 2 2 2 – – – – – – 1 1 1 1 1 – 1 1 1 1 1 2 2 2 – – – – – – – – – – – – – – 1 - 9 4 8 3 1 O S I N E h t i e c n a d r o c c a n i L P w c2) c2) e e e e e c n a d r o c c a n i L C L I S 1 6 0 2 6 N E h t i w n o i t c e n n o c w e r c S l y g o o n h c e t n o i t c e n n o c e g a c - g n i r p S l y g o o n h c e t 12) 2963802 2963954 12) 2901430 2901431 3 3 3 3 2900525 2900526 See catalog for ordering data 2963912 2963996 2981800 2981813 e4) 34) 2981428 2981431 e4) 34) Fixed times, see catalog for ordering data e e e 3 3 3 2981059 2981062 2963721 2963983 2903583 2903584 e3) 33) 2702924 2702925 e3) 33) 2963734 2964005 e3) 33) 2981033 2981046 1) Without cross-circuit detection 2) Up to PL e / SILCL 3 possible depending on the application 3) In conjunction with suitable evaluating device 4) Undelayed contacts: Cat. 4 / PL e, SILCL 3, contacts with dropout delay: Cat. 3 / PL d, SILCL 2 5) Type IIIC in accordance with EN 574 A = autostart, M = manual, monitored start PHOENIX CONTACT 39

PSRclassic: Highly compact, safe coupling relays for the process industry Type Applications Output contacts Diagnostic / proof test Safety approvals Overall width Connection technology Highly compact, safe coupling relays for failsafe controllers: D E L a i v l a u s i V - l 1 A a i v t n e m g d e w o n k c a r o r r e e v i t c A e h t n o t n e m e r u s a e M e c i v e d h t i w g n i r o t i n o m i g n k c o l r e t n i - f l e S – – – h t i w e c n a d r o c c a n i L I S 1 1 5 1 6 / 8 0 5 1 6 C E I h t i w e c n a d r o c c a n i L I S 6 5 1 0 5 C E I 3 3 2 3 3 2 / x E C E I / X E T A 2 e n o Z I s s a l C h t i w e c n a d r o c c a n i 3 G . 4 0 1 7 S - A S I / I S N A L G m m n I n o i t c e n n o c w e r c S l y g o o n h c e t n o i t c e n n o c e g a c - g n i r p S l y g o o n h c e t – – – – – – – – 17.5 2981978 2981981 17.5 2986960 2986957 17.5 2986575 2986588 22.5 2981020 2981017 PSR-FSP 24 V DC PSR-FSP/2x1 24 V DC PSR-FSP2/2x1 24 V DC PSR-ESP4 24 V DC For safety-related shutdown (ESD) 1 2 2 2 1 1 1 1 – – – – – – – – – – – – – 11) – 1) Depending on the application up to PL e / SILCL 3 possible PSRclassic: Classic safe coupling relays for universal applications Type Applications Output contacts Safety approvals Input voltage Connection technology 1 - 9 4 8 3 1 O S I N E h t i e c n a d r o c c a n i L P PSR-URM PSR-URM/3X1 PSR-URM/5X1 Coupling relays for universal applications PSR-URM/2X21 PSR-URM/4X1 5 3 5 – 4 2 3 1 – 2 – – – 2 – w c c c c c e c n a d r o c c a n i L C L I S 1 6 0 2 6 N E h t i w n o i t c e n n o c w e r c S l y g o o n h c e t n o i t c e n n o c e g a c - g n i r p S l y g o o n h c e t n o i t c e n n o c w e r c S d e x i f , y g o o n h c e t l n o i t c e n n o c e g a c - g n i r p S d e x i f , y g o o n h c e t l 24 V AC/DC 2963747 2963970 120 V AC/DC 2981402 2981415 24 V AC/DC 2981839 2981842 24 V AC/DC 2981952 2981965 24 V AC/DC 120 V AC/DC 24 V AC/DC – – – – – – 1 1 1 1 1 – – – – 2981363 2981376 – – – – – – 2981444 2981457 PHOENIX CONTACT 41

Axioline F and Inline: Safe I/Os for all common bus systems Type Applications Inputs/outputs Protocol Safety approvals Order No. s t u p n i e f a S s t u p t u o e f a S Logic module with SafetyBridge Technology V2 Logic module with SafetyBridge Technology V3 Logic module with SafetyBridge Technology V3 Input module – – – 8 Input module1) 16 e f a s I F O R P – – – – – – s t u p t u o k c o C l – – – 8 16 – – – – – – – – s t u p t u o y a l e R – – – – – – – 4 – – – – – e g d i r B y t e f a S l y g o o n h c e T – – – e c n a d r o c c a n i y r o g e t a C 1 - 9 4 8 3 1 O S I N E h t i w 4 4 4 4 4 4 4 4 4 4 4 4 4 e c n a d r o c c a n i L P 1 - 9 4 8 3 1 O S I N E h t i w e e e e e e e e e e e e e e c n a d r o c c a n i L C L I S 1 6 0 2 6 N E h t i w e c n a d r o c c a n i L I S 8 0 5 1 6 C E I h t i w 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2700606 2701625 2702171 2985688 2700994 2985631 2916493 2985864 2702446 2702263 2702264 2701559 2701560 PHOENIX CONTACT 43 8 8 8 – – 8 4 – – – 8 – 8 – – – – 8 – 8 – Logic modules IB IL 24 LPSDO 8 V2-PAC 24 V DC IB IL 24 LPSDO 8 V3-PAC 24 V DC AXL F LPSDO8/3 IF 24 V DC Safe I/Os for Inline IB IL 24 PSDI 8-PAC 24 V DC IB IL 24 PSDI 16-PAC 24 V DC IB IL 24 PSDO 8-PAC 24 V DC IB IL 24 PSDO 4/4-PAC 24 V DC Output module Output module (positive and negative switching) IB IL 24 PSDOR 4-PAC 24 V DC / 230 V DC Relay module IB IL SAFE 2-ECO 24 V DC Input module with two sensor circuits Safe I/Os for Axioline F AXL F SSDI8/4 1F 24 V DC AXL F SSDO8/3 1F 24 V DC AXL F PSDI8/4 1F 24 V DC AXL F PSDO8/3 1F 24 V DC Input module Output module Input module Output module 1) Only compatible with IB IL 24 LPSDO V3-PAC.

CONTACTRON: Hybrid motor starters Type Applications Functions Maximum load current Connection technology ELR H3-IES ELR H3-IES ELR H5-IES ELR H5-IES ELR H3-IES ELR H3-IES ELR H5-IES ELR H3-IES ELR H5-IES Hybrid motor starters i g n k r o w t e n t u o h t i W – – – – – – r e t r a t s t c e r i D r e t r a t s g n i s r e v e R n o i t c e t o r p r o t o M p o t s y c n e g r e m E ) 1 n o i t c e n n o c S F I h t i W – – – – – – – – – – – – – – – – – – – – 0.6 A 2.4 A 3 A 9 A C D V 4 2 C A V 0 3 2 C D V 4 2 C A V 0 3 2 C D V 4 2 e v o m e R C D V 4 2 C A V 0 3 2 n o i t c e n n o c w e r c S l y g o o n h c e t n o i t c e n n o c n i - h s u P l y g o o n h c e t – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 2905154 2905141 2900566 2903914 2905151 2905138 2900582 2903902 2900689 2900692 2900567 2903916 2900414 2903904 2900568 2900420 – – 2905155 2905142 2905152 2905139 2900569 2903918 2900421 2903906 2905156 2905143 2905153 2905140 2900570 2900422 2904334 2904336 2904338 2904333 2904335 2904337 2902952 2902953 2902954 – – – – – – – – – – – PHOENIX CONTACT 45 ELR H3-IES ELR H5-IES ELR H3-IES ELR H5-IES ELR H3-IES ELR H5-IES ELR H3-IES ELR H5-IES ELR-H51 ELR-H51 ELR-H51 ELR-H51 ELR-H51 ELR-H51 ELR-H51 ELR-H51 ELR-H51 Short-circuit-proof hybrid motor starters for busbar mounting Classic set > 1 cm rail width Compact set > 1 cm rail width Short-circuit-proof hybrid motor starters for DIN rail mounting Set including DIN rail adapter 1) Select the gateway to match the bus system.

SD cards Type SD card MUX Applications Order No. Two of these SD cards, with two ILC 131 ETHs and the individually required input and output terminals, form a multiplexer system that requires no programming. 2701872 2403297 SD FLASH easy safe basic Program and configuration memory, plug-in, 2 GB, with license key and user program for easy web-based configuration and startup of a SafetyBridge solution. SD FLASH easy safe pro As per SD FLASH easy safe basic, plus communication via Modbus/TCP, PROFINET, and e-mail. 2403298 Product support Safety hotline Telefon: +49 5281 946 2777 E-mail: safety-service@phoenixcontact.com For application questions regarding products For safety technology questions Free of charge 24 hrs / 365 days Safety support Startup support On-site service Hardware/software workshops Concept support Concept formulation Concept assessment Software check (SAFETYPROG/SAFECONF) Functional safety app With our safety app, you will gain a basic overview of the safety of machinery and a quick status check on the Machinery Directive requirements you have implemented. Other features of the app include tools for risk assessment and calculating the probability of components failing. An interactive quiz will help you to see where you are at and identify gaps in your knowledge. Search term: Phoenix Contact safety PHOENIX CONTACT 47