Electronic switching devices and motor control - Reliable motor switching, protection, and monitoring

Electronic switching devices and motor control - Reliable motor switching, protection, and monitoring | Phoenix Contact

Switching devices and motor control The CONTACTRON product portfolio Your partner for switching devices and motor control: Take advantage of Phoenix Contact’s broad portfolio of electronic switching devices, economical motor and machine managers, the modular power distribution system, and speed starters with intuitive operation. We will also support you in meeting the challenges of digitalization, optimizing production and operational costs, Industry 4.0, and energy management. Motor and machine management Economic protection and monitoring: detection of all critical load conditions and precise energy measurement of motors and other machines. Power distributors – CrossPowerSystem CrossPowerSystem is an open platform for modular and functional control cabinets. Three-phase devices are mounted on the power distributor via Plug and Play. 2 Phoenix Contact

Solid-state contactors Reliable and fast switching of AC and DC loads. INTERFACE system Easily transfer process data, quickly network devices and integrate them into the fieldbus system in order to reliably detect the motor status and all load states of motors and systems. Motor starters Switch motors smartly: Switch and reverse motors quickly and reliably with the compact CONTACTRON hybrid motor starters. Contents CONTACTRON motor starters Hybrid technology Hybrid motor starters – stand-alone Hybrid motor starters – modular Hybrid motor starters – network-capable CONTACTRON Speed Starter Solid-state contactors For controlling DC motors For controlling AC motors CONTACTRON motor and machine management Motor manager Machine manager INTERFACE system Power distributors CrossPowerSystem COMPLETE line – the comprehensive solution for the control cabinet 4 6 8 10 12 16 22 24 26 28 30 32 34 38 46 Speed starters Connect, set, start: CONTACTRON Speed Starter, the new device class with intuitive operation for soft start, different speeds, motor protection, and Safe Torque Off. The new standard for the control cabinet. More information is available on pages 46 to 47. Phoenix Contact 3

CONTACTRON motor starters Switch motors safely and reliably with compact stand-alone, modular, and network-capable hybrid motor starters. The devices can be used wherever three-phase asynchronous motors, from 50 W to 3 kW, need to be reversed and protected. The product range of hybrid motor starters consists of direct and reversing starters which are available with various functions such as emergency stop and motor protection. Hybrid motor starters – modular CONTACTRON pro is the new version of the CONTACTRON product range offering simple safety integration and modular extension options. Everything on the basis of hybrid technology – for an increased level of simplicity in functional safety, high system availability, and easy handling. Hybrid motor starters – stand-alone The product range of hybrid motor starters consists of direct and reversing starters that are available with various functions such as emergency stop and motor protection. Versions with short-circuit protection: With the integrated fuses, the motor starters meet coordination type 2 in accordance with IEC/EN 60947-4-2. These devices can be mounted flexibly on standard DIN rails or on 60 mm power busbars. 4 Phoenix Contact

Direct and reversing starters* Motor protection and emergency stop* Short-circuit protection Modular extension possible Network-capable Diagnostic functions Checkback contact Error code display** Additional relay module for status checkback Early warning in the case of overload DIN rail connectors Group switch-off 24 V power supply Data transmission Stand-alone Modular Network-capable • • • • • • • • • • • • • • • • • • • • • Hybrid motor starters – network-capable Integration into fieldbus systems is realized via the interface system connection. Corresponding gateways are available for all common fieldbus systems. The IO-Link versions enable you to benefit from consistent communication between the field and control level, thereby enabling the easy transfer of process data. CONTACTRON Hybrid Technology Designed by PHOENIX CONTACT Phoenix Contact 5 s r e t r a t s r o t o m N O R T C A T N O C

Technology in comparison CONTACTRON compared to traditional solutions • CONTACTRON integrates the functions of a conventional reversing contactor, including safety function, into a single device up to Cat.4 / PL e, SIL 3 depending on the module • Internal load and locking circuits enable clear wiring • The locking circuit is certified in accordance with UL 508a and UL 60947-1 CONTACTRON Classic wiring Emergency stop contactors Right and left contactor Motor protection s r e t r a t s r o t o m N O R T C A T N O C Less space required in comparison to standard switching devices Using the CONTACTRON hybrid motor starter, device combinations that would previously take up a lot of space in the control cabinet can now be replaced with one single device. 22,5 mm 22,5 mm Us UUs MAN MANMAN T T R RR RRES RES AUT AUT L L T E TTEETT 97 97 96 966 95 9595 UUs Us MAN MANMAN T T RES RRES ON ONON AUT AUT 97 97 96 966 95 9595 Schütz 22,5 mm Us UUs MAN MANMAN T T R RR L L RRES RES AUT AUT 97 97 96 966 95 9595 Schütz Schütz Schütz 108 mm 9 9 – – – C C A A 0 0 0 0 5 5 5 C C D D D 4 4 4 2 2 2 – – T T P P – – S S S E E I I – – – 5 5 5 H H H R R L L E E E 6 6 0 0 9 9 3 3 0 0 9 9 2 2 . . o o N N - - d d r r O O 6.5 6.5 9 09.0 9.0 4.0 4.0 1.5 1.55 max. 9 AA max. 9 A PWR PWPWR ERR ERR L L R R RESET/ RESRESET/ SET SET 108 mm 140 mm 140 mm rlastrelais 2/T1 2/T12/T1 1/L1 1/L1 4/T2 4/T2 3/L23/L2 3/L2 6/T3 6/T3T3 5/L3 5/L3 20 15 10 25 30 50% savings 45 mm 9 9 – –– C C A A 0 0 0 0 5 5 5 C C D D D 4 4 4 2 2 2 – – T T P P – – I I – – – 3 3 H H H R R L L L E E 4 4 2 2 2 9 9 3 3 0 0 9 9 2 2 . . o o N N - - d d r r O O 6.5 6.5 9 09.0 9.0 4.0 4.0 1.5 1.55 max. 9 AA max. 9 A PWR PWPWR ERR ERR Iadj. Iadj. ON ON RESRESET/ RESET/ SET SET 108 mm 140 mm 140 mm / / 9 9 – –– C C A A 0 0 0 0 5 5 5 C C C D D D 4 4 4 2 2 – – T T P P – – I I I – – – 5 5 H H H R R R L L L E E 22 2 1 1 9 9 3 3 0 0 9 9 2 2 . . o o N N - - d d r r O O 6.5 6.5 9 09.0 9.0 4.0 4.0 1.5 1.55 max. 9 AA max. 9 A PWR PWPWR ERR ERR L L R R RESET/ RESRESET/ SET SET 2/T1 2/T12/T1 1/L1 1/L1 4/T2 4/T2 3/L23/L2 3/L2 6/T3 6/T3T3 5/L3 5/L3 rlastrelais 20 15 10 25 30 75% savings 2/T1 2/T12/T1 1/L1 1/L1 4/T2 4/T2 3/L23/L2 3/L2 6/T3 6/T3T3 5/L3 5/L3 rlastrelais 20 15 10 25 30 ~89% savings 90 mm 180 mm 140 mm 140 mm Phoenix Contact 7

CONTACTRON motor starters Hybrid motor starters – stand alone Switch motors quickly and reliably with the compact hybrid motor starters. The devices can be used wherever three-phase asynchronous motors, from 50 W to 3 kW, need to be reversed and protected. The product range of hybrid motor starters consists of direct and reversing starters which are available with various functions such as emergency stop and motor protection. Your advantages ǅ Less space required with the narrow design: 22.5 mm overall width ǅ Easy wiring with integrated locking circuit and load wiring ǅ Service life up to 10 times longer with gentle switching with the CONTACTRON hybrid motor starter technology ǅ Adjustable motor protection with bimetal function up to 9 A ǅ Safe shutdown with integrated safety function up to SIL 3 and PL e CONTACTRON Hybrid Technology Designed by PHOENIX CONTACT 8 Phoenix Contact

Intelligent switching and reliable protection Easy diagnostics The device visualizes the operating states with a total of four LEDs (overload, underload, symmetry, etc.), thus ensuring simple diagnostics. Integrated short-circuit protection With the integrated fuses, the motor starters meet coordination type 2 in accordance with IEC/EN 60947-4-2. These devices can be mounted flexibly on standard DIN rails or on 60 mm power busbars. Mounting adapters for power busbars Hybrid motor starters can be flexibly mounted using a mounting adapter. This provides many advantages: • Mounting directly on a standard DIN rail or power busbar • Safe disconnection of motor outputs • Safely disconnected from the mains voltage: by simply removing the switching device from the mounting adapter, for maintenance and servicing Cost-efficiency with needs-based function selection Forward running Easy control directly via 24 V PLC output cards or 230 V AC signal. Reverse running Optional: reversing function including locking circuit and load wiring. Motor protection Convenient protection with the electronic motor protection relay with automatic and remote reset function. Emergency stop The integrated safety function enables use in safety-related emergency stop applications. s r e t r a t s r o t o m N O R T C A T N O C Phoenix Contact 9

Simplicity in functional safety Easy group shutdown The upstream safety relay guarantees a secure stop of the connected motors after an emergency stop up to performance level e. Our TÜV-certified modules make functional safety very easy for you. Easy handling With the economical DIN rail connector, you save on wiring effort, which means you save money as well: Reap the benefits of easy signal loop-through (24 V power supply, ground and enable) plus expansions with checkback contacts. Reliable feedback Additional feedback on the motor status you can rely on: With an optional relay module you can reliably capture the status of the motor, e.g. forward or reverse running. Application example Using the DIN rail connector, you can perform an emergency stop group switch-off of all the downstream hybrid motor starters without the need for additional wiring. In addition, all modules can be supplied from the system power supply. The optional response module makes it possible to monitor the motor function. s r e t r a t s r o t o m N O R T C A T N O C Phoenix Contact 11

Easy networking Gateway Up to 32 IFS devices can be easily integrated into conventional fieldbus systems and save bus addresses for field devices. The gateway is configured via the intuitive IFS-CONF software. DIN rail connectors The easy-to-assemble solution for networking, communication, data transmission, and 24 V power supply. Easy diagnostics Transfer of status messages to the controller, e.g. overload, underload advance warning, symmetry, etc. s r e t r a t s r o t o m N O R T C A T N O C Consistent networking via the interface system or IO-Link The new network-capable versions enable consistent communication between the field and control level. Integration into all common fieldbus systems is realized via the interface system or IO-Link.  Web code: #1994 PROFINET General cable connection Controller IO-Link master Controller UUSS US IN1N1 IN1 IN5 IN5 T T IN2 IN2 IN6 IN6N6 USO UUSSOO IN3 IN3 IN7 IN7IN7 T T O O IN4 IN44 IN8 IN8IN8 + EN+ EN– – + EN+ EN– – + EN+ EN– – + EN+ EN– – + EN+ EN– – A1 Y30 S22 A2 A1 Y30 S22 A2A2 S11 S10 S12 S13 S11 S1010 S1S12 S13S13 Sensors S S F F I I I – – – Y Y A A A W W W W E E E E T T T T A A A A G G G G – – – – T T T T E E E E N N N N P P P P – – – – M M M E E E 2 2 7 7 4 4 4 4 0 0 9 9 2 2 . . o o N N - - d d r r O O S–PORT S–PORT PWR PWPWR DAT DAT ERR ERR BF BF SF SF / S F I – 9 – C A 0 0 5 T P – S E I – 5 H R L E 0 4 1 5 0 9 2 . o N - d r O max. 9 A PWR DAT DIAG L R / S F I – 9 – C A 0 0 5 T P – S E I – 5 H R L E 0 4 1 5 0 9 2 . o N - d r O max. 9 A PWR DAT DIAG L R / S F I – 9 – C A 0 0 5 T P – S S S E E E EE EE I II I I – – – – –––– 5 5 5 5 5 5 5 5 5 5 5 H H H H H H H H H H H R R R R R R R R R R R L L L L L L L L L L L E E E E E E 0 0 0 0 0 0 4 4 4 4 4 4 1 1 1 5 5 5 5 5 5 0 0 0 0 0 0 9 9 9 2 2 2 2 2 2 . o o o o o NNN N N - d r O / S F I – 9 – C A 0 0 5 T P – S S S E E E EE EEE II I I I – – – – – –––––– 5 5 5 5 5 5 5 H H H H H H H R R R R R R R L L L L L L L E E E E 0 0 0 0 0 4 4 4 4 4 1 1 1 5 5 5 5 5 0 0 0 0 0 9 9 9 2 2 2 2 2 . o o o o NNN N N - d r O maxmaxmaxmax.xma 9 A PWR DAT DIAG L R maxmaxmaxmax.xmam 9 A PWR DAT DIAG L R / S F I – 9 – C A 0 0 5 T P – S S S E E E EEE EEE I I I I I I – – – – – – –– ––––– 5 5 5 5 5 5 5 5 H H H H H H H H R R R R R R R R L L L L L L L L E E E E E 0 0 0 0 0 0 0 4 4 4 4 4 4 4 1 1 1 1 5 5 5 5 5 5 5 0 0 0 0 0 0 0 9 9 9 9 2 2 2 2 2 2 2 . . o o o o o NNN N N N - d r O maxmaxmaxmax.xma 9 A PWR DAT DIAG L R O O O S S S – – C C D D 4 4 2 2 2 – – O O D D D 1 1 1 – – – 8 8 8 3 3 3 C C C M M M R R S S P P 1 1 3 3 8 8 8 9 9 0 0 0 0 1 1 . . o o N N d d r r O O - - . . PWR PWRPWRPWR IN1 IN1 IN2 IN2 K1 K1 K2 K2 Position switches RERESET/ RESET/ SET SET RESET/ SET RESET/ SET RESET/ SET RESET/ SET RESET/ SET 2x ETH ”RJ45” 2x ETH ” ETH ”RJ45” O1 O2 O3 O4 O1 O2 O3O3 O4 2/T1 1/L1 4/T2 3/L2 6/T3 5/L3 2/T1 1/L1 4/T2 3/L2 6/T3 5/L3 2/T1 1/L1 4/T2 3/L2 6/T3 5/L3 2/T1 1/L1 4/T2 3/L2 6/T3 5/L3 2/T1 1/L1 4/T2 3/L2 6/T3 5/L3 S34 S34 13 13 S33 S35 Y1 S33 S35 Y1 24 14 2424 14 23 2323 PSR safety relay Emergency stop Hybrid motor starter and safety relay in the control cabinet Motor Motor Emergency stop Phoenix Contact 13

Motor starters – product overview Stand-alone motor starters Functions s r e t r a t s r o t o m N O R T C A T N O C Max. load current Input voltage Direct starter Reversing Emergency Motor- starter stop reversing ATEX Short- circuit protection Push-in connection Screw connection • • • • • • • • • 0.6 A 24 V DC 230 V AC 2.4 A 24 V DC 230 V AC 9 A 24 V DC • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 2903920 2903914 2903908 2903902 2903922 2903916 2903910 2903904 2903924 2903918 2903912 2903906 2900542 2900566 2900573 2900582 2902746 2900568 2900420 2900543 2900567 2900574 2900414 2902744 2900570 2900422 2900530 2900545 2900569 2900538 2900576 2900421 2902745 14 Phoenix Contact

Motor starters – product overview Modular motor starters Functions Max. load current Input voltage Direct starter Reversing Emergency Motor- starter stop reversing ATEX Modular Push-in connection Screw connection • • • • • • 3 A 9 A 24 V DC • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 2909563 2909570 2909557 2909562 2909569 2909556 2909561 2909568 2909555 2909560 2909567 2909554 2908696 2908700 2908695 2908699 2908694 2908698 2908693 2908697 Network-capable motor starters Functions Max. load current Input voltage 0.6 A 3 A 24 V DC 9 A Direct starter Reversing Emergency Motor- starter stop reversing ATEX Network- capable Push-in connection Screw connection • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 2905141 2905148 2905138 2905144 2905142 2905149 2905139 2905146 2905143 2905150 2905140 2905147 2905154 2905151 2905157 2905155 2905163 2905152 2905159 2905156 2905164 2905153 2905160 s r e t r a t s r o t o m N O R T C A T N O C Phoenix Contact 15

Speed Starter Simple, efficient, and safe The CONTACTRON Speed Starters are available in a wide range of versions: Performance classes between 0.25 and 1.5 kW, with and without EMC filter, and with 1- or 3-phase mains input. Select the appropriate product for your application. Push-in Technology Designed by Phoenix Contact Intuitive operating concept With the simple operator interface consisting of a rotary switch, three buttons, and a display, all necessary settings can be made particularly intuitively. Safe Torque Off (STO) With the integrated STO function, the CONTACTRON Speed Starter is unique in its device class. This means that you benefit from two-channel, safe shutdown without complex procedures and without additional contactors. SIL 3 and PLe certifications provide for your safety. Versions with fans Particularly service-friendly due to the replaceable fan. 16 Phoenix Contact

Quick installation and startup The Plug and Play solution provides you with an easy commissioning option. Set the required parameters quickly and efficiently via the rotary switch and the buttons. Currently the narrowest device of its class on the market. Higher density in the control cabinet will save you additional costs. DIN rail mounting The devices can be mounted on and removed from the DIN rail without the use of tools. Rear panel mounting Due to the mounting apparatus, the devices can be attached to the rear panel from the front, in the classic way, or from the side. Saving space in the control cabinet In a compact design with an overall width starting at just 35 mm, the CONTACTRON Speed Starter is currently the narrowest device in its class available on the market. Higher density in the control cabinet will save you additional costs. Versions with heatsink Cooling the devices without wear or noise. Performance class 0.25–1.5 kW Analog input For even more flexibility in terms of speed. Shroud for control lines Shroud for motor feeder lines Optional mount on the shroud for control lines for supporting the shroud of the motor feeder lines. Phoenix Contact 17 r e t r a t S d e e p S

Speed starter with intuitive operation – CONTACTRON Speed Starter The speed starter, with particularly intuitive operation, is the device class between motor starters and complex frequency converters. This compact solution provides all of the functions necessary for different speeds, soft start, and safe stopping with the Safe Torque Off (STO) function. Your advantages ǅ Quick installation and startup with easy wiring and intuitive operation concept ǅ Safe shutdown with the integrated Safe Torque Off function (STO) ǅ Space savings in the control cabinet due to the compact design with an overall width starting at only 35 mm ǅ Cost-effective solution with all functions necessary for different speeds and soft start 18 Phoenix Contact

Safe, narrow, and cost-effective r e t r a t S d e e p S Safe shutdown Thanks to the integrated Safe Torque Off function (STO), the CONTACTRON Speed Starter is unique in its device class. Thus, you benefit from two-channel, safe shutdown without complex procedures and without additional contactors. SIL 3 and PLe certifications provide for your safety. Saving space in the control cabinet In a compact design with an overall width starting at just 35 mm, the CONTACTRON Speed Starter is currently the narrowest device in its class available on the market. Higher density in the control cabinet will save you additional costs. Cost-effective solution The new speed starter has all the basic functions of CONTACTRON motor starters that you need: start, reverse rotation, overload protection, and safe shutdown of three-phase asynchronous motors. You can realize different speeds as well as the soft start and stop of the motor at full torque. You get the exact functionality you need. Application example Speed profile: 1. To avoid high starting currents, such as in the case of large fans, a soft start can be used for the motor. 2. A conveyor belt is carefully decelerated by the ramp function (to avoid a collision). 3. Normal speed for a fast transport phase and creeping speed for a slow positioning phase. 4. Efficient operation of motors in accordance with the EUP Lot directive (energy efficiency directive). The CONTACTRON Speed Starter provides simple operation with various speeds, from normal speed and creeping speed all the way to energy efficiency and ramp functions. 1 2 3 4 Phoenix Contact 19

Speed starters – product overview Single-phase load input Power 0.25 kW 0.37 kW 0.55 kW 0.75 kW 1.5 kW 0.25 kW 0.37 kW 0.55 kW 0.75 kW 1.5 kW Nominal current Input Output EMC protection Housing Cooling Overall width Depth 3.5 A 5.3 A 6.7 A 9.1 A 15.8 A 3.5 A 5.3 A 6.7 A 9.1 A 15.8 A 1.7 A 2.5 A 3.2 A 4.3 A 7.5 A 1.7 A 2.5 A 3.2 A 4.3 A 7.5 A A1 35 mm 175 mm Without EMC filter B1 heatsink Heatsink B1 fan Fan 45 mm 190 mm With EMC filter A2 B2 35 mm 195 mm Fan 45 mm 210 mm Three-phase load input Power 0.25 kW 0.37 kW 0.55 kW 0.75 kW 1.5 kW 0.25 kW 0.37 kW 0.55 kW 0.75 kW 1.5 kW Nominal current Input Output EMC protection Housing Cooling Overall width Depth 1 A 1.7 A 2 A 2.8 A 4.2 A 1 A 1.7 A 2 A 2.8 A 4.2 A 0.9 A 1.5 A 1.8 A 2.5 A 3.9 A 0.9 A 1.5 A 1.8 A 2.5 A 3.9 A Without EMC filter A1 Heatsink 35 mm 175 mm B1 heatsink B1 fan Fan 45 mm 190 mm With EMC filter A2 B2 Fan 35 mm 195 mm 45 mm 210 mm Item number 1201132 1201135 1201494 1201509 1201511 1201520 1201600 1201602 1201613 1201642 Item number 1201679 1201683 1201694 1201695 1201650 1201713 1201825 1201828 1201829 1201696 Overview of housing types r e t r a t S d e e p S Housing Cooling Width Height Depth A1 Heatsink A2 Fan 35 mm B1 heatsink B1 fan B2 Heatsink 210 mm Fan 45 mm 175 mm 195 mm 190 mm 210 mm 20 Phoenix Contact

Accessories – product overview Description Item number Type Replaceable fan for 35 mm wide CONTACTRON Speed Starters 1276911 EM-CSS-FAN-35 Replaceable fan for 45 mm wide CONTACTRON Speed Starters 1276912 EM-CSS-FAN-45 r e t r a t S d e e p S Fan Shroud Description Item number Type Shroud for motor lines for 35 mm wide CONTACTRON Speed Starters 1276914 EM-CSS-MOTORSHIELD-35 Shroud for motor lines for 45 mm wide CONTACTRON Speed Starters 1276916 EM-CSS-MOTORSHIELD-45 Shroud for control lines for 35 mm wide CONTACTRON Speed Starters 1276904 EM-CSS-CONTROLSHIELD-35 Shroud for control lines for 45 mm wide CONTACTRON Speed Starters 1276909 EM-CSS-CONTROLSHIELD-45 CPS adapter Description Item number Type Adapter for CONTACTRON Speed Starter for direct mounting on the CrossPowerSystem power distribution board 1282859 EM-CPS-DA-45C-CSS Phoenix Contact 21

Solid-state contactors For controlling DC motors Electronic load relays and reversing load relays enable the fast switching of mechanically commutated DC motors. Our reversing load relays switch and brake DC motors up to 24 V/6 A without wear. An output protected against short circuits, surge voltages, and overloads ensures reliable operation in the system. The internal locking circuit and load wiring minimize the wiring effort. Your advantages ǅ High system availability with reliable and fast switching with wear-free electronics ǅ Easy wiring with integrated locking circuit and load wiring ǅ Direct start and reversing of mechanically commutated DC motors ǅ Robust and resistant to shocks and vibrations ǅ Reliable operation with short-circuit, surge, and overload-proof output 24 Phoenix Contact

Features Space saving Compact version with a 6.2 mm design for optimum space saving in the control cabinet. Versions for high-frequency switching operations Switching times of 1 ms to 80 ms for a variety of applications. Forward running and reverse running Easy control via a 24 V DC signal. Locking circuit and load wiring included. A compact and simple solution for your goods transport and material flow s r o t c a t n o c e t a t s - d i l o S DC motors play a key role within intralogistics and conveying technology. As a compact solution, they ensure simple and low-wear goods transport and material flow. High-frequency switching operations enable fast response times, for example in solenoid valves or points within the transport system. With the two-channel control of the electronic load relay, two solenoid valves, for example, can be switched independently or a motor can be reversed. Electronic load relays for controlling DC motors Max. load current Input voltage Functions Reversing starter Switching delay Overall width Push-in connection Screw connection 24 V DC 2 A 6 A • • • • • 80 ms 80 ms 80 ms 80 ms 1 ms 6.5 mm 6.5 mm 12.5 mm 12.5 mm 12.5 mm 1069556 2980539 2963598 2982090 2982757 Phoenix Contact 25

Solid-state contactors For controlling AC motors Solid-state contactors switch resistive and inductive loads silently and without wear. The AC solid-state contactors from the CONTACTRON series are available for single and three-phase networks and, depending on the type, also provide a reversing function. Benefit from the semiconductor technology particularly in applications with a high switching frequency or when switching high alternating currents. Your advantages ǅ Reliable and fast switching with wear-free electronics ǅ Robust – resistant to shocks and vibrations ǅ Easy wiring with integrated locking circuit and load wiring ǅ Switching capacity up to 18.5 kW ǅ Direct start and reversing of three-phase asynchronous motors 26 Phoenix Contact

Wear-free switching Forward running and reverse running Easy control via a 24 V DC or 230 V AC signal. Locking circuit and load wiring included. 1-phase solid-state contactors Wear-free switching of 1-phase AC loads up to 660 V AC/50 A, e.g. production machines and heating systems. 3-phase solid-state contactors Wear-free starting and reversing of 3-phase AC motors 575 V AC/3 x 37 A, e.g. in conveyor systems. Applications with high switching frequency and switching rate Solid-state contactors are particularly suitable for high switching frequencies, such as boilers, temperature controllers or light and lighting systems. Solid-state contactors can also be used to switch production machines, conveyor systems, machine tools, sliders, pumps, fans, separators or ship steering gear. Switching large AC loads Error-free switching in the power grid: Solid-state contactors from Phoenix Contact only switch in zero crossing mode. This means that no high-frequency disturbing pulses are generated. Solid-state contactors Functions Grid type Direct starter Reversing starter Overall width Screw connection s r o t c a t n o c e t a t s - d i l o S 18 mm 18 mm 18 mm 18 mm 35 mm 35 mm 40 mm 67.5 mm 147.5 mm 1032919 1032920 1032921 1032922 1032926 1032927 2297293 2297316 2297374 Phoenix Contact 27 Input voltage 24 V DC 230 V AC 24 V DC 230 V AC 24 V DC 230 V AC Max. load current 20 A 30 A 50 A 2 A 9 A 37 A 1-phase • • • • • • 24 V DC 3-phase • • •

CONTACTRON motor and machine management Protect your motors and systems: The motor manager from Phoenix Contact combines overload and underload detection in a single device. In the event of an emergency, it protects the motor and shuts down the drive. Monitor your motors and machines: Electronic machine management combines precise energy measurement with the display and monitoring of important parameters of motors, machines or other 3-phase consumers. Machine manager By combining the electronic machine manager and an external current transformer, you can cost-effectively monitor motors, machines, and 3-phase loads. Two versions are available with current ranges up to 90 A and 160 A. 28 Phoenix Contact

Motor manager Machine manager Measurement of electrical parameters (U, I, P, cos phi, S, Q, f)* Monitoring of sinusoidal loads (e.g. asynchronous motors) Monitoring of mixed loads (FU-controlled motors, complete systems) Process data-based predictive maintenance (motors) Process data-based predictive maintenance (systems) Measuring range (max.) Measuring accuracy Monitorable values (incl. message and error message) Meters Total energy meter Operating hours counter Measuring system Internal current transformer Use of external current transformers Motor outputs Motor output configuration (signal) • • • 5000 A** 2% 8 • • Up to 16 A • • • • • • • 160 A 0.50% 8 • • • • * Voltage, current, active power, cos phi, apparent power, reactive power, frequency ** Depending on the transformer used i t n e m e g a n a m e n h c a m d n a r o t o m N O R T C A T N O C Motor manager Motor managers from Phoenix Contact monitor motors for overload and underload, function, dirt, and wear. You can therefore provide permanent protection for pumps, actuating drives, fans, conveyor belts and machine tools, for example. Phoenix Contact 29

CONTACTRON motor and machine management Motor manager With the motor manager, you can detect all the critical load states throughout the system and benefit from the advantages of modern real power monitoring. If required, the motor manager switches the drive off and thereby protects the motor and system. The motor manager is configured via the intuitive IFS-CONF software from Phoenix Contact. Your advantages ǅ Integrated full motor protection with bimetal function and thermistor evaluation ǅ Protection of high-quality system parts with freely configurable signaling and switching thresholds ǅ Production data and energy data acquisition without complex sensors ǅ Process data such as performance values, operating hours, and switching cycles are safely transmitted between field and control level ǅ Easy configuration and diagnostics ǅ Connection to controller via bus gateway 30 Phoenix Contact

Application examples Reliable monitoring – exact and fast control Motor managers from Phoenix Contact monitor motors for overload and underload, function, dirt, and wear. You can therefore provide permanent protection for pumps, actuating drives, fans, and machine tools, for example. The monitoring is realized by freely configurable switching and signaling thresholds. Identical or separate settings can be made for the thresholds for both directions of rotation. The active power consumed, calculated from three currents, voltages, and the phase angle, is used for parameterization. As it is independent of voltage fluctuations and drive load, the active power is thus much more precise than when just the current is taken into consideration. cos φ Pmot I load i t n e m e g a n a m e n h c a m d n a r o t o m N O R T C A T N O C cos φ cos φ cos φ P P P I Motor Load I Motor Load I Motor Load Monitoring “lower motor load range” The overload or underload of a motor or drive that is operated in the lower load range is optimally monitored with a cos-phi monitor. Monitoring “optimum motor load range” An ampere meter will suffice for monitoring the upper load range as the motor or drive is operated at an optimum cos-phi. The motor or drive should ideally be designed in this way. Monitoring “middle motor load range” However, 80% of all motors or drives operate in the middle range in which there is hardly any change to the current or cos-phi. An overload or underload is only detected reliably by a change to the recorded active power. Motor manager Input voltage Measuring Motor range protection Monitoring Internal External Network- transformer transformer capable Overall width Screw connection 24 V DC 400 mA ... 16 A 140 mA ... 5 A • • • • • • • • 22.5 mm 2297523 22.5 mm 2297497 Phoenix Contact 31

CONTACTRON motor and machine management Machine manager Monitor your motors and machines: Electronic motor and machine management combines precise energy measurement with the display and monitoring of important parameters of motors, machines, or other 3-phase consumers. As an option, can be networked with all common fieldbus systems via a gateway. Your advantages ǅ DIN rail connector interface for direct connection to all standard fieldbus systems ǅ Flexible use in a central control cabinet and in a decentral control box ǅ Compact design saves space in the application ǅ Increased system availability with predictive maintenance based on process data ǅ Continuous monitoring of mixed loads within an application 32 Phoenix Contact

Efficient machine management Accurate measurements Two versions are available with an external current transformer with current ranges up to 90 A and 160 A. IFS-CONF software Benefit from the flexibility of freely configurable switching and signaling thresholds for all relevant measured variables. Reliable monitoring Display of: active power, apparent power, reactive power, energy meter, cos-phi, current, voltage, frequency. L1 L2 L3 PE Application example Monitoring of important machine parameters, networked via gateway and controlled via PROFINET. By combining the electronic machine manager and an external current transformer, you can cost-effectively monitor motors, machines, and 3-phase loads, including frequency converters and mixed loads. Network the machine manager with all popular fieldbus systems (PROFIBUS, PROFINET, Modbus/ TCP, Ethernet, CANopen®, DeviceNet™) via a gateway. Consistent communication for Industry 4.0 with optional data transmission via OPC UA. Machine manager Gateway Controller US UUS O1 O1O1 T T O2 O2 USO UUSSOO O3 O3 T T O O O4 O4O4 IN1 IN1 IN2 IN22 IN3 IN3IN3 IN4 IN4IN4 US UUS IN1 IN1IN1 T T IN2 IN2 USO UUSSOO IN3 IN3 T T O O IN4 IN4N4 IN5 IN5 IN6 IN66 IN7 ININ7 IN8 IN8IN8 TBUS S–PORT S–PORT PWR PWPWR DAT DAT ERR ERR BF BF SF SF S S F F I I I – – Y Y A A A W W W E E T T A A G G – – – T T T E E E N N N P P P – – – M M E E E 2 2 7 7 4 4 4 4 0 0 9 9 2 2 . . o o N N - - d d r r O O RESET/ RERESET/ SET SET 2x ETH ”RJ45” 2x EETHTH ”RJ45” O1 O2 O3 O4 O1 O22 OO3 O4 S–PORT S–PORT PWR PWPWR DAT DAT ERR ERR L L R R RESET/ RERESET/ SET SET / / / S S F F I I I – – M M M X X X E E E – – 0 0 6 6 1 1 – – C C C A A 0 0 0 0 0 5 5 5 C C D D 4 4 4 2 2 – – 3 3 M M M M E E 3 3 0 0 6 6 8 8 0 0 9 9 2 2 . . o o N N N - - d d r r O O EXT CT ”D SUB” EXT CTCT ””D SUB” V1 V1 V2 V2V2 V3 V3 Converter board Control cabinet PROFINET System i t n e m e g a n a m e n h c a m d n a r o t o m N O R T C A T N O C Machine manager Input voltage Measuring range External transformer Interior diameter of transformer Network-capable Overall width Screw connection 24 V DC 0.2 A ... 90 A 0.5 A ... 160 A • • 11 mm 23 mm • • 22.5 mm 2908602 22.5 mm 2908603 Phoenix Contact 33

INTERFACE system – continuous overview of movements with digitalization and networking The INTERFACE system consists of devices which can be connected to each other via the DIN rail connector. As the usual parallel wiring is redundant, the wiring effort is reduced. With the flexible and modular design, the interface system always adapts to your requirements. The networking options provide an excellent basis to meet the requirements of the Internet of Things (IoT). Gateway for integration in the fieldbus environment A gateway enables up to 32 devices to be networked in a fieldbus environment. In addition to protocol conversion and the coordination of devices, it serves as a data interface to the higher-level controller or cloud solution. 34 Phoenix Contact

Transfer your process data easily and network your devices quickly The DIN rail connector (T-BUS) is the core of the interface system. It oversees the networking, communication, and power supply of the devices. CONTACTRON hybrid motor starters Not only do you benefit from space and wiring savings, you can also enjoy the advantages of diagnostic functions. Custom process data linking helps you meet your application requirements. m e t s y s E C A F R E T N I Detect all load states of motors and systems reliably Use important motor and system data to monitor your application. Maintain a continuous overview of your energy requirements. Detect critical load states at an early stage without using additional sensors thus optimizing maintenance cycles and increasing system availability. You can therefore meet your specific Industry 4.0 requirements. Phoenix Contact 35

INTERFACE system – product overview Gateways Description Item number Type Gateway for the connection of up to 32 INTERFACE system devices to a higher- level controller via PROFIBUS DP. The INTERFACE system devices are connected to the Gateway via DIN rail connectors; the DIN rail connectors are provided. 2297620 EM-PB-GATEWAY-IFS Gateway for the connection of up to 32 INTERFACE system devices to a higher- level controller via CANopen®. The INTERFACE system devices are connected to the Gateway via DIN rail connectors, the DIN rail connectors are provided. 2901504 EM-CAN-GATEWAY-IFS Gateway for the connection of up to 32 INTERFACE system devices to a higher- level controller via PROFINET. The INTERFACE system devices are connected to the Gateway via DIN rail connectors; the DIN rail connectors are provided. 2904472 EM-PNET-GATEWAY-IFS Gateway for the connection of up to 32 INTERFACE system devices to a higher- level controller via Modbus/TCP. The INTERFACE system devices are connected to the Gateway via DIN rail connectors, the DIN rail connectors are provided. 2901528 EM-MODBUS-GATEWAY-IFS Gateway for the connection of up to 32 INTERFACE system devices to a higher- level controller via EtherNet/IP™. The INTERFACE system devices are connected to the Gateway via DIN rail connectors; the DIN rail connectors are provided. 2901988 EM-ETH-GATEWAY-IFS m e t s y s E C A F R E T N I 36 Phoenix Contact

CrossPowerSystem Modular and functional We have developed a solution for 400 V distribution to simplify the wiring effort in machine and control cabinet manufacturing. With the open CrossPowerSystem platform, power supplies through to hybrid motor starters can be snapped on without the need for any tools or cables. As a result, you can configure modular and functional control cabinet solutions quickly and flexibly. Your advantages ǅ Save setup and wiring time with Plug and Play ǅ Save space with the compact design and flexible assembly of components ǅ Fuses and components can be quickly replaced, which saves servicing time ǅ Save costs due to modular arrangement of the control cabinet 40 Phoenix Contact

The perfect connection Circuit technology and power distribution Time is money – this is particularly true when it comes to setting up machines and systems. With the combination of power distribution and switching devices, mounting is even faster. Furthermore, the integrated reverse pole protection prevents errors and ensures even simpler startup. The new DIN rail with in-built power distribution The CONTACTRON hybrid motor starter is mounted on the board without tools with just a click, and is simultaneously safely electrically connected to the three phases – all in just one step. Power supply The new TRIO CROSS POWER power supply for the CrossPowerSystem power distribution board is perfectly adapted for use in machine building. All functions and the space-saving design are tailored to the stringent demands in this area. The Push-in connection allows quick and easy connection of a 24 V DC control voltage. Implementing modular and functional solutions Now, reduce your wiring costs with the new 5 A power supply. This can be used to supply power to all hybrid motor starters on the board at the same time. Furthermore, to generate motor-relevant data for system monitoring, simply use the network-capable solution alongside the classic motor starters via IO-Link. A 225 mm and 405 mm version of the power distribution board is available. s r o t u b i r t s i d r e w o P Phoenix Contact 41

CrossPowerSystem product overview CPS boards s r o t u b i r t s i d r e w o P Product type Description Item number CPS components Product type Current Item number CPS components Mounting adapter Modular power distribution board with CrossLink® interface, Modular power distribution board with CrossLink® interface, touch-proof and protected against polarity reversal, touch-proof and protected against polarity reversal, 125 A, 3-pos., width: 225 mm 125 A, 3-pos., width: 405 mm 1002634 1002635 Power supply Switch disconnector 5 A 1064922 20 A 1067898 125 A 1151613 Product type Power Item number 0.37 kW 1201825 Speed starter 0.75 kW 1201829 1.5 kW 1201696 42 Phoenix Contact

CrossPowerSystem product overview CPS components Product type Network-capable Max. load current Item number CPS components 0.6 A 2902746 Hybrid motor starter No 2.4 A 2902744 9 A 2902745 Product type Network-capable Max. load current Item number Hybrid motor starter Bridge IO-Link INTERFACE system 3 A 1151617 9 A 1151610 3 A 1151618 9 A 1151587 1191990 s r o t u b i r t s i d r e w o P Phoenix Contact 43

CrossPowerSystem product overview CPS accessories s r o t u b i r t s i d r e w o P Description Item number Type Adapter rail for the CrossPowerSystem power distribution board with mounting for PTFIX distribution blocks 1119251 EM-CPS-PTFIX-135 Adapter rail for the CrossPowerSystem power distribution board with integrated DIN rail for mounting distributor terminal blocks up to 35 mm² 1119259 EM-CPS-NS35-135 Adapter for CONTACTRON Speed Starter for direct mounting on the CrossPowerSystem power distribution board 1282859 EM-CPS-DA-45C-CSS Connection module with integrated spring-loaded terminals for cables from 1.5 to 16 mm², 3-pos., maximum 63 A 1002633 EM-CPS-TB3/63A Connection module with box terminals for conductors from 6 to 50 mm², 3-pos., maximum 125 A 1070299 EM-CPS-TB3/125A Single-position adapters with CrossLink® interface for connecting miniature circuit breakers, 16 A, phase L1, with one fixed DIN rail, with conductors AWG 14 (2.5 mm²) 1089439 EM-CPS-DA-18S/16A-L1 Single-position adapters with CrossLink® interface for connecting miniature circuit breakers, 16 A, phase L2, with one fixed DIN rail, with conductors AWG 14 (2.5 mm²) 1089440 EM-CPS-DA-18S/16A-L2 Single-position adapters with CrossLink® interface for connecting miniature circuit breakers, 16 A, phase L3, with one fixed DIN rail, with conductors AWG 14 (2.5 mm²) 1089441 EM-CPS-DA-18S/16A-L3 Single-position adapters with CrossLink® interface for connecting miniature circuit breakers, 63 A. Phase L1, with one fixed DIN rail, with conductors AWG 8 (10 mm²) 1089356 EM-CPS-DA-18S/63A-L1 Single-position adapters with CrossLink® interface for connecting miniature circuit breakers, 63 A. Phase L2, with one fixed DIN rail, with conductors AWG 8 (10 mm²) 1089442 EM-CPS-DA-18S/63A-L2 Single-position adapters with CrossLink® interface for connecting miniature circuit breakers, 63 A. Phase L3, with one fixed DIN rail, with conductors AWG 8 (10 mm²) 1089446 EM-CPS-DA-18S/63A-L3 44 Phoenix Contact

CrossPowerSystem product overview CPS accessories s r o t u b i r t s i d r e w o P Description Item number Type Device adapter with fuse holder for 16 A fuse (10x38 / Class CC), CrossLink® interface and a fixed DIN rail 1002668 EM-CPS-DA-22,5F/16A Standard device adapter with CrossLink® interface and a fixed DIN rail, rated current: 16 A 1003291 EM-CPS-DA-45S/16A Standard device adapter with CrossLink® interface and a fixed DIN rail, rated current: 32 A 1003292 EM-CPS-DA-45S/32A Comfort device adapter with CrossLink® interface and a moveable DIN rail, rated current: 16 A 1002666 EM-CPS-DA-45C/16A Comfort device adapter with CrossLink® interface and a moveable DIN rail, rated current: 25 A 1002665 EM-CPS-DA-45C/25A Comfort device adapter with CrossLink® interface and a moveable DIN rail, rated current: 32 A 1002664 EM-CPS-DA-45C/32A Comfort device adapter with CrossLink® interface and a moveable DIN rail, rated current: 45 A 1003289 EM-CPS-DA-45C/45A Height extension for Comfort device adapter, width: 45 mm 1003293 EM-CPS-DAE-45 Lateral extension of the height extension for Comfort device adapter, width: 45 mm 1003294 EM-CPS-DAES-45 Comfort DIN rail, additional DIN rail for Comfort device adapter 1003295 EM-CPS-TS-45 Siemens device mount, positioning element for Siemens S0 and S00 switching devices 1003296 EM-CPS-DHS-45 Eaton device mount, positioning element for Eaton PKZ switching devices 1002663 EM-CPS-DHE-45 Phoenix Contact 45

Your advantages in detail: Comprehensive product portfolio With COMPLETE line, we offer a complete product portfolio of technologically leading products. This includes: • Controllers and I/O modules • Power supplies and device circuit breakers • Terminal blocks and distribution blocks • Relay modules and motor starters • Signal conditioners • Safety technology • Surge protection • Heavy-duty connectors Intuitive handling With the simple, intuitive handling of the coordinated hardware components, you will save time during installation, commissioning, and maintenance. With Push-in connection technology, you can wire applications quickly and without using tools. The broad, technologically leading product portfolio will always provide you with the right product for standard or special applications. Save time throughout the entire engineering process The clipx ENGINEER complete planning and marking software supports the entire process of control cabinet manufacturing. The program features an intuitive user interface that allows the individual planning, automatic checking, and direct ordering of terminal strips. Reduced logistics costs Reduced variety of parts with standardized marking, bridging, and testing accessories. The COMPLETE line system coordinates products, design, and accessories so that you benefit from maximum reusability and thus reduce your logistics costs. Optimized processes in control cabinet manufacturing COMPLETE line supports you, from engineering through to manufacturing, in designing your control cabinet production as efficient as possible. This is how your customized concept for optimizing your processes in control cabinet manufacturing is created. Our terminal strip production helps you to flexibly manage order peaks or to supply your control cabinet production with fully assembled DIN rails just in time. The new standard for the control cabinet Discover the extensive COMPLETE line product portfolio and find out more about COMPLETE line and your comprehensive solutions for the control cabinet. Visit our website: phoenixcontact.com/completeline Phoenix Contact 47

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