Customizable circuit breaker system Overcurrents under control with CAPAROC

Exceptionally easy design-in Extensive support from selection to digital services. The customizable standard A wide range of possible combinations of the future-proof modular system. Contents Advantages of the CAPAROC system Customizable standard Easy operation Intuitive design-in The CAPAROC components Supply and communicate centrally Convenient protection for two channels Space-saving protection for up to four channels Reliable power distribution Availability and performance for every application Overcurrent protection for explosion- protected areas Configure and order online Item selection 4 4 6 8 10 10 12 14 16 20 22 24 26 The right solution for every application 26 Product overview 32 Power Reliability – endless possibilities 34 Phoenix Contact 3

Potential distribution modules Tailored integration straight into the system. • Pair-wise alongside the circuit breaker • Aligned block-wise Future-proof system The CAPAROC system can be extended at any time and new modules will also be compatible without limitation. This allows you to quickly upgrade an originally simple solution to create an intelligent solution with communication interface at any time. Whatever adjustments you decide to make in the future, this system is fully flexible and technologically state-of-the-art. Current rail Uninterruptible supply with the innovative rear-side current rail. • Customizable • Can be extended at any time • Easy plug-and-play design Phoenix Contact 5

Colored LEDs The display of the clear status in three clearly identifiable colors is intuitively understandable. This saves time and provides a quick overview. Large-surface marking areas Standard marking materials provide sufficient space for the markings necessary for individual modules and connections. Color-coded push-in contacts Assign positive and negative clearly and prevent wiring errors; orange and blue actuating push buttons simplify clear identification of the conductors and potentials. Tool-free handling Whether you are installing, commissioning, or extending the system – everything is fast, intuitive, and fully tool-free with CAPAROC. Phoenix Contact 7

Digital services A broad range of digital services perfect for the individually tailored system. • System data sheet • 2D and 3D data • Marking data Easy configuration You can combine system components to create a tailored solution. • Easy selection with configuration assistants • Detailed planning in intuitive detail mode One item number Order the entire system with just one individual item number. • Easy reordering • Can be ordered as an assembly • Marking included It couldn’t be easier Plan your control cabinet with the digital twin of your tailored CAPAROC system. Then order your system ready assembled, marked, and preconfigured. This means that installation and commissioning in the control cabinet saves more time than ever before. To the configurator: ℹ Web code: #2835 Phoenix Contact 9

System advantages Installation Status and remote reset Complete transparency The clearly color-coded connections practically rule out wiring errors. A secure connection with up to 45 A in the system is made with tool-free Push-in connection technology. The feed-in module is the nerve center of the system. All data and signals are collected here and issued via the status output. The output I >80% issues a signal if the load on a channel reaches at least 80%. You can respond before a failure occurs. You can switch the channels that have been disconnected back on remotely via the reset input. Keep an eye on the entire supply system. Extensive data can be queried due to a variety of communication interfaces and the integrated web server. Configure the channels and keep an eye on the current flowing. You can read off past events from the error log. This reduces troubleshooting times considerably. CAPAROC starts your load with full control ] A [ I 100% in ascending order with a short time offset. This offset can be adjusted to the individual requirements via the communication interface. This means CAPAROC can be adjusted perfectly for every application. Total current monitoring with intelligent load shedding CAPAROC supplies all loads with up to 45 A from one system. The integrated CAPAROC total current monitoring function ensures that long-lasting overloads do not occur. If an overload lasts longer than 2 minutes, the modules are disconnected sequentially, starting with the last to be connected. Therefore, simply position higher-priority modules as close to the feed-in module as possible. Supplies in the 24 V DC range are highly complex and becoming ever more important in industry. Each component is coordinated with the others and are also dependent on the others. An interruption, or in the worst case a failure, in the machine can be very expensive. Appropriate fuse protection is therefore of paramount importance. Wherever possible, various circuits should be designed to be modular, and therefore separately fused. To ensure that the power supply can safely start all necessary loads without adversely affecting parallel circuits, the startup behavior of all channels must be coordinated. Cascaded channel start CAPAROC cascades the start of all channels sequentially with a standard delay of 50 ms between the individual channels. This ensures that the load on the power supply is controlled and that all loads can be started safely. Regardless of which circuit breaker module is used, the channels are started sequentially 1 2 3 4 CH Cascaded switching of four channels Phoenix Contact 11

System advantages STOP U I Configuration and visualization Set the current incrementally based on the application – via an incremental selection of currents up to 10 A or 20 A, supplemented with remote setting via RC remote control. The three-color LED buttons are used to switch the modules on and off, and also to signalize the various states. Easy configuration The nominal current assistant makes configuration exceptionally easy. It enables load currents to be adjusted optimally. Simply turn the rotary switch until the optimum current has been found. The LED indicates when the appropriate setting has been reached. It could not be easier to configure the circuit breaker modules. Active current limitation Active current limitation restricts short circuit and overload currents to a value that is 1.5 to 2 times the nominal current. This protects the power supply against excessively high currents and prevents output voltage dips. In addition, longer cable paths between the power supply and load are possible without negatively impacting shutdown behavior. Intelligent electronic circuit breaker load recognition • Signaling: The operating states of all circuits are transmitted continuously to the system operator. If an event occurs, it is detected immediately and reported. This approach reduces the period of any voltage dip to a minimum. Despite the event, the system voltage remains stable. In the event of an overload current or a short circuit, the system quickly switches the circuit off. Intelligent software is the core of an electronic circuit breaker. The software differentiates between operating currents and residual currents and responds rapidly via the electronics. This is because it has to ensure that residual currents are detected and shut down as quickly as possible while not shutting off an inrush current or normal operating current. The error detection function runs through the following steps • Measurement: To monitor the ongoing situation, all electrical variables are measured continuously. • Analysis: The measured values are analyzed to determine a course of action. • Classification: the currents are evaluated and classified. • Protect and switch: Depending on the class of the analyzed current, the load is started or shut down. The rest of the system remains in operation and unaffected. Intelligent protection: considered down to the smallest detail. Phoenix Contact 13

System advantages Protection in a confined space The individual combination options of the system ensure the ideal solution from an overall width of 3 mm per channel. Moreover, you can select between modules with fixed or adjustable nominal currents. The 1- and 4-channel circuit breaker modules are adjusted via intuitive single-button operation. Transparent operating state Multi-colored LEDs ensure that the system state is transparent. The multi-functional buttons do much more than provide the option of programming the circuit breaker. They also detect the operating state of the product and connected devices and indicate the state in three status colors. NEC Class 2 circuits The versions up to 4 A are approved in accordance with NEC Class 2. You can therefore easily configure energy-limited circuits with CAPAROC. Instead of an NEC Class 2 power supply, you can simply install your high-performance standard power supply. Benefit from quicker and easier installation and testing of your application. CAPAROC provides protection against manipulation is blocked. Only once this block is removed can settings be made again on the CAPAROC system. To do this, it is necessary to press and hold down the button again for >3 s. The LED clearly signals whether the block is enabled or disabled. By using a variety of interfaces in the CAPAROC system, such as PROFINET, the settings and block can be made conveniently via the controller. Even the button function, if desired, can be completely disabled. The reliable and uninterrupted operation of machines and systems is of paramount importance. Every now and then, however, errors still lead to impairments or even to a standstill. It is not uncommon for the set current of an electronic fuse to be turned up quickly as a result. In this case, the error is clearly not eliminated and the channel no longer switches off the current that is actually too high in time. This can cause further damage in the machine. For this reason, CAPAROC is equipped with an electronic interlock for protecting the nominal current settings. This makes it necessary prior to changing the setting to acknowledge the change by pressing and holding down the channel button. Therefore, changes have to be made much more deliberately. The set currents can also be locked against changes via the PWR LED button on the feed-in module. By pressing and holding the button down, making changes to the setting on the module Phoenix Contact 15

Reliably supply and distribute potentials not necessary. The innovative rear-side supply means that system maintenance and operational adjustments can be performed without interrupting operation. Central feed-in The rear-side current rails of the CAPAROC system are used to supply all modules reliably. The current rails are available as an initial current rail with 8 or 20 slots. The individual modules are plugged onto this current rail and snapped into place. If the length is insufficient, the system can be extended with extension rails without the need for tools. By connecting the supply line for positive and negative to the feed-in module, the current rails are also supplied directly. This reduces the installation effort and directly eliminates errors between the feed-in and the fused connections of each protective module. The current rails connect the feed-in module to every single module in the system. With potential distributors that can be integrated into the system, the return conductor from every fused circuit can be optimally connected in the system. The color-coded actuating push buttons also integrated here make it easy to see what function the respective connections have. This helps to prevent wiring errors. Further terminal blocks are Power distribution via the rear-side current rails structured and selective protection technology makes troubleshooting much easier, resulting in higher application efficiency and reliability. Selective overcurrent protection in series with up to 20 A The new 20 A circuit breaker modules provide an innovative solution for overcurrent protection in decentral applications. These modules are available in fixed nominal currents of 12 A, 16 A, and 20 A as well as in an adjustable version from 12 to 20 A. They enable selective overcurrent protection in series with downstream 2-channel circuit breaker modules. The advantages of the device circuit breaker system are therefore supplemented by the possibilities of selective overcurrent protection. These new modules can now also be used to realize decentral applications. The clearly Modules for applications up to 20 A Phoenix Contact 17

Function blocks with visualization template The various feed-in modules offer different communication options. We offer the appropriate function blocks for the PROFINET and EtherNet/IP™ module in the download area for various engineering tools in the download area in order to provide the easiest possible introduction for customers. For the PROFINET module, there are, for example, function blocks for CODESYS, for the Siemens TIA Portal, and for our in-house PLCnext Engineer. If a PLCnext Control is used with our engineering tool, we even offer the right visualization to start directly with a ready- made user interface, thus easily accessing and processing all important data. The visualization adapts to the structure in the engineering tool and can therefore be used directly, which saves a lot of work and effort. Feed-in module with EtherNet/IP™ With its modular design, CAPAROC enables access to various control systems via various feed-in modules and interfaces. The new feed-in module with EtherNet/IP™, for example, provides access to other applications in which this interface is used as the standard. With CAPAROC and the new feed-in module, you can also set up communicative 24 V DC solutions here. You have all the data in view, from the power supply, each 24 V DC circuit, right through to the connected load. By providing the device description file (EDS file) and the function block (Add-on Instruction) in the download area of the product, integration into the engineering tool is quick and easy. With full access to the data of the QUINT POWER and the CAPAROC system, you can respond to deviations in the system at an early stage. Phoenix Contact 19

Easy integration into various applications Machine building and systems manufacturing Production machines are the heart of a value-adding operation. Durability and reliability are important attributes for these machines. Malfunctions or changes occurring in the ongoing process can lead to an enormous challenge. With the systematic approach of the CAPAROC circuit breakers, rapid error localization as well as short- term adjustments or changes in the process sequence are no longer difficult challenges. The fact that the channels of the different circuit breakers can be set individually means that there is a high degree of flexibility. In addition, the entire circuit breaker system can be extended easily, whether through communication options that increase the transparency of the system or additional channel protection for additional loads. The systematic CAPAROC approach allows the easy, future-proof design of systems and machines. Automotive industry It is not just the car itself and the associated driving experience that have been becoming increasingly digital in the last few years. Digitalization in production plants is constantly advancing. The challenges are increasing due to increased complexity in combination with a high degree of flexibility in the production process. The CAPAROC circuit breaker system allows you to face these challenges head on. The easy-to-understand and intuitively manageable system with communication options provides a constant overview The process industry System availability, modularization, and digitalization are key factors in the field of process technology and process engineering. Whether in the chemicals and pharmaceuticals industry or the oil and gas industry, highly complex process plants must satisfy the growing demands on system availability and flexibility. The CAPAROC circuit breaker system enables system downtimes to be prevented and allows you to achieve high levels of availability. The controller functions allow various loads to be switched on and off across longer distances. It is also possible of the status of your system. Potential sources of interference can therefore be identified in advance and eliminated proactively. If, despite this, an overcurrent occurs, the system allows rapid troubleshooting, localization, and elimination. This means that downtimes can be kept to a minimum, allowing uninterrupted production sequences. to reset a channel that has tripped. This eliminates the need for on-site maintenance if no ongoing fault has occurred. Individual circuit breaker modules can also be replaced without switching off neighboring modules. With the appropriate ATEX, IECEx, and Class I Div 2 approvals, the products are ideal for the process industry. They can therefore be used in the Ex e area for zone 2. (N)ever touch a running system – adjustments during operation with CAPAROC 24/7, 365 days a year – operations without malfunctions with CAPAROC Monitoring and controlling device protection in complex systems – with CAPAROC Phoenix Contact 21

Device protection in Ex applications The fields of application in process technology are varied and the requirements high. Having the appropriate approvals is therefore mandatory. Precision device protection is becoming increasingly important. Electronic circuit breakers are therefore becoming increasingly important in process engineering. Due to modernization, 24 V DC loads are increasingly being used, which means that protection must also be provided in zone 2 with the corresponding approvals. The CAPAROC … EX modules meet the requirements of the Ex e type of protection for increased safety. They are used, for example, to protect small drives, sensors, and actuators. As a result, the availability of the system is significantly increased, with consequential damage caused by overloads and short circuits effectively prevented. Processing plant in the pharmaceutical industry with various loads Cover for protecting the lateral communication contacts The cover protects the lateral data bus metals from production, through logistics, during transport to the customer, right through to mounting in the target application. This ensures that the contacts for internal communication are ideally protected. Upon installation, the cover on the last module of the system can be used to protect the PCB pads to prevent excessive contamination. Phoenix Contact 23

From the product kit to a customized circuit breaker system Marking material The fact that devices do not provide enough space for the necessary and prescribed marking is always a problem. We therefore paid a great deal of attention to the subject of marking. The CAPAROC system provides space for marking on all modules with our versatile standard zack marker strips. The space for the prescribed equipment identification is located on the front. For protection modules with 2 and 4 channels, you can also attach a marking to each channel, e.g., with the planned current value or the designation of the circuit. Space for marking the individual channels Space for the prescribed equipment identification Assemble the CAPAROC system prior to installation Once the system has been configured, the personalized CAPAROC system can be ordered via the generated item number. What happens during this? The individual components are sent to our Value Added Center, where they are assembled, the current settings made, and the markings printed and clipped in. The finished system is compared with the order, packed, and then shipped directly. The system can then simply be snapped onto the DIN rail as a block at the intended location ready for the wires to be connected. Easy configuration For optimal adaptation to your respective requirements, you are supported here by an easy-to-use configuration assistant. After answering three questions about the desired communication interface, the number of circuits that need to be protected, and the preferred circuit breaker variant, an appropriate circuit breaker system will be proposed. Once configuration is completed, all relevant data is provided as a download package with the following content: • System data sheet with technical data and figures • 3D model • 2D product image • Marking file for importing into the PROJECT complete marking software. Go ahead and try it out! For further information on the CAPAROC configurator, simply enter the web code in the search field on our website. ℹ Web code: #2835 Phoenix Contact 25

Slim solutions, exceptionally modular The streamlined system Space is always a very important feature when selecting a product. The modularity of CAPAROC even allows multi-channel circuit breaker systems to be assembled. This saves considerable space without having to accept any limitations to the system. Therefore, all operators can assemble systems tailored to their specific application and remain flexible in terms of maintenance and extendibility. One system with an overall width of just 50 mm reliably protects 12 circuits. The system is comprised of the narrow CAPAROC PM S-R feed-in module and three 4-channel circuit breaker modules. Here, an overall width of just 4 mm is required for each protected output. Each channel can be configured as required via the single-button operation and setting functions. This ensures the appropriate protection for every single channel. In addition, the outputs for I >80% and state monitoring ensures that the status of the 24 V supply system is clear to see. Channels that have been switched off can also be switched back on remotely via the reset input. The streamlined system with potential distribution In conventional installations, additional separate blocks are installed in the control cabinet for the return conductor, with terminal blocks for negative. This makes the installation more complex and requires significantly more space. With the option of a tailored modular assembly, potential distribution is now also integrated conveniently into the system. At the same time, additional space is saved elsewhere. With the 1-channel circuit breaker modules in combination with the 0 V potential distributor modules, positive and 0 V are set up in pairs. Color-coded Push-in connections provide visual support and, with a diameter of 4 mm², provide sufficient space for larger cross-sections. Installation and commissioning are therefore quick and error-free. Nine circuits with positive and 0 V are created, taking up a width of just 124 mm. Moreover, the quick and clear connection of all load circuits is ensured. The communicative system: Making system information transparent Each CAPAROC system can be upgraded easily with a PROFINET feed-in module. This allows system data to be read off and set conveniently. It is also possible to block this system data if required, preventing tampering. The 2-channel circuit breaker modules allow nominal currents to be set conveniently and read off. The rotary switch with six stages can be used to regulate and read off the nominal currents at any time, regardless of the voltage. The multi-level characteristic curve is supported by intelligent load detection in order to detect every load start-up and to safely disconnect errors. The colored status LEDs display the status of every single channel. Therefore, on-site operators can see whether the system is running seamlessly. With two outputs per channel, two circuits can be protected at the same time. This means that a very compact, communicative system that takes up a width of just 124 mm and that can be adapted with modular components can be assembled – all at a width of less than 8 mm per channel. Phoenix Contact 27

Circuit breaker modules, fixed value Rated current Approvals NEC Class 2 Number of channels Operating voltage Backup fuse Number of slots Connection cross-section W x H x D in mm Type Item no. 1 A 2 A Yes 5 A DC 4 A   Single-channel 10 V DC … 30 V DC 1 Fuse-protected output: 0.25 mm² … 4 mm² 6 A 8 A No 15 A DC CAPAROC E1 12-24DC/1A 1157288 CAPAROC E1 12-24DC/2A 1157290 6.2 x 132.4 x 111.3 CAPAROC E1 12-24DC/4A 1157285 CAPAROC E1 12-24DC/6A 1157286 CAPAROC E1 12-24DC/8A 1157279 Circuit breaker modules, fixed value Rated current Approvals Number of channels Operating voltage Backup fuse Number of slots Connection cross-section W x H x D in mm Type Item no. 10 A   15 A DC 1 12 A - 2 16 A - Single-channel 10 V DC … 30 V DC 30 A DC (2x 15 A) 2 20 A - 2 6.2 x 132.4 x 111.3 12.4 x 132.4 x 111.3 Fuse-protected output: 0.25 mm² … 4 mm² CAPAROC E1 12-24DC/10A CAPAROC E1 12-24DC/12A CAPAROC E1 12-24DC/16A CAPAROC E1 12-24DC/20A 1157284 1524929 1115666 1524930 Phoenix Contact 29

Device circuit breaker modules, adjustable, Ex e approval for zone 2 Rated current Approvals NEC Class 2 Number of channels Operating voltage Backup fuse Number of slots Connection cross-section W x H x D in mm Type Item no. 1 / 2 / 3 / 4 A DC 2 / 4 / 6 / 8 / 10 A DC    10 V DC … 30 V DC No 2 15 A DC Yes 2 5 A DC 2 Fuse-protected output: 0.25 mm² … 4 mm² 12.4 x 132.4 x 111.3 CAPAROC E2 12-24DC/1-4A EX CAPAROC E2 12-24DC/2-10A EX 1344361 1344364 Phoenix Contact 31

QUINT POWER with IO-Link Entrance Rated current W x H x D in mm Type Item no. QUINT POWER QUINT POWER, 3~ 3 x 320 V AC … 550 V AC 2 x 360 V AC … 550 V AC ±226 V DC … 390 V DC 24 V / 20 A 70 x 130 x 125 3 x 320 V AC … 550 V AC 2 x 360 V AC … 550 V AC ±226 V DC … 390 V DC 24 V / 40 A 120 x 130 x 125 QUINT4-PS/3AC/24DC/20/IOL QUINT4-PS/3AC/24DC/40/IOL 1151048 1151047 Entrance Rated current W x H x D in mm Type Item no. 3 x 320 V AC … 550 V AC 2 x 360 V AC … 550 V AC ±195 V DC … 390 V DC QUINT POWER, 3~ 3 x 320 V AC … 550 V AC 2 x 360 V AC … 550 V AC ±226 V DC … 390 V DC 24 V / 5 A 36 x 130 x 125 QUINT4- PS/3AC/24DC/5 2904620 24 V / 10 A 50 x 130 x 125 QUINT4- PS/3AC/24DC/10 2904621 24 V / 20 A 70 x 130 x 125 QUINT4- PS/3AC/24DC/20 2904622 24 V / 40 A 47 V / 20 A 120 x 130 x 125 QUINT4- PS/3AC/24DC/40 QUINT4- PS/3AC/48DC/20 2904623 2904627 Phoenix Contact 33

Power supplies Redundancy modules and UPS Device circuit breakers Supply your applications safely and reliably. Choose from our range: AC/DC power supplies, DC/DC converters, DC/AC inverters, and power electronics. With our redundancy modules and uninterruptible power supplies, you prevent plant shutdowns and power failures. With the electronic, thermomagnetic, and thermal device circuit breakers you protect your equipment against overload and short circuit. Phoenix Contact 35