The right connector for every application with HEAVYCON complete Heavy-duty connectors from the HEAVYCON complete series protect your interfaces and ensure secure power, data, and signal transmission even under the harshest conditions. They are resistant to dirt, water, vibrations, and high mechanical stresses and are tight up to IP69 degree of protection. You can always create the right plug-in connection for your requirements with housings from our three series types and matching contact inserts which can be combined. Web code: #0002 Find out more with the web code For detailed information, use the web codes provided in this brochure. Simply enter the # and the four-digit number in the search field on our website. Web code: #1234 (example) Or use the direct link: phoenixcontact.net/webcode/#1234 2 PHOENIX CONTACT HEAVYCON STANDARD – proven versatility STANDARD housings are distinguished by a wide range of robust metal housings with various cable outlet directions and locking mechanisms. • High corrosion resistance • Flexible single or double locking latches • Mounting and plug-in compatible • IP66 / IP67

Configure and order heavy-duty connectors online The new HEAVYCON online configurator provides you with ideal support for designing your tailor-made connector. Select from countless possible combinations. The configurator will only recommend parts suitable for the selected components. Thanks to simple filter menus, 2D and 3D product images, as well as an intuitive user interface, you can configure your connectors in just a few steps – without errors. You can add your solution to the shopping cart and place your order immediately. Your advantages Dž Convenient configuration with just a few entries Dž Intuitive operation with drag-and-drop Dž Custom combination in accordance with your specific requirements Dž User-friendly visualization with real-time 3D representation of your configuration Dž Easy planning with 2D or 3D data that you can import into your CAD software 4 PHOENIX CONTACT

Flexible even under the harshest operating conditions Heavy-duty connectors are established on the market and used in applications where robust Plug and Play solutions are required. Combine virtually every plug-in connection with the HEAVYCON complete product range – optimally tailored to your space requirements and assembly outlay. Multiple cables and lines are connected using connectors in wind turbines, for example. The interfaces must be resistant to corrosion, robust and as lightweight as possible. Robust and quickly set up in the production line: HEAVYCON STANDARD Flexible in machine building and systems manufac- turing: HEAVYCON EVO with modular inserts 6 PHOENIX CONTACT

HEAVYCON STANDARD – proven versatility The HEAVYCON STANDARD metal housings are made of particularly corrosion- resistant and conductive die-cast aluminum and are also suitable for EMC applications. They can withstand vibrations and high mechanical stresses and are reliably sealed up to IP66/IP67 degree of protection. Different sizes along with a broad range of sleeve and base housings with various cable outlet directions and locking mechanisms ensure the right interface for all applications. Web code: #0517 Compact housing versions The compact design of the HEAVYCON COM housings enables easy and reliable cabling of distributed stations in automation technology. Space-saving size With the metal or plastic D7 connectors, you can transmit signals and power even where space is limited. They are suitable for square contact inserts. Narrow housing designs The housings in the sizes D15, D25, and D50 now also protect your interfaces with a very narrow design. Push-in contact inserts ensure fast installation. 8 PHOENIX CONTACT

HEAVYCON EVO – ingenious flexibility Switch to HEAVYCON EVO now and save on material and storage costs. The flexibly-mounted cable gland with bayonet lock replaces up to eight types of standard sleeve housings. Thanks to the angled outlet, both outlet directions can be used conveniently. The EVO housings are secure and reliable: they are shock-proof up to IK09 and satisfy the requirements of the IP66/IP67 degrees of protection. Web code: #0518 For conditions with limited space EVO housings in sizes D15 and D25 are very narrow and protect your interfaces even when space is limited. Two flexible cable outlets The EVO TWIN housings have two flexible cable outlets on one plastic housing, providing space for a wide variety of cables. Flexible, even in tight installation spaces The plastic M1 single module housings accommodate a modular contact insert and a PE module, thus enabling extremely compact interfaces. 10 PHOENIX CONTACT

HEAVYCON ADVANCE – robust without compromise HEAVYCON ADVANCE heavy-duty connectors with screw locking mechanism are ideally suited for particularly aggressive surroundings, e.g. in offshore areas, or the chemical or railway industry. Sensitive interfaces are reliably protected, even against EMC influences. For the panel feed-through, the panel mounting base that is normally used has been replaced by two simple panel mounting flanges, thereby reducing mounting and material costs. With this method, the sleeve housing forms a seal directly on the control cabinet panel. Web code: #0519 ADVANCE housings HEAVYCON ADVANCE is available in metal and plastic versions. The powder-coated outdoor housing is suitable for meeting extreme demands. Robust screw locking mechanism Mount the ADVANCE sleeve housing with two panel mounting flanges and robust stainless steel locking screws directly onto the wall. This achieves a high degree of tightness and makes it more difficult for unauthorized persons to gain access. Save space without panel mounting bases With HEAVYCON ADVANCE, you eliminate the need for the normal panel mounting base on the device side. The housings are therefore particularly durable, robust, and save space. 12 PHOENIX CONTACT

HEAVYCON complete – quality in every application The quality of our products is our top priority. We do not just test the quality of finished products, we are aware of our responsibility and perform testing during every step of the development process. A process-oriented, integrated management system ensures that not only legislation and standards, but also customer requirements are taken into account during the manufacturing of our products. HEAVYCON connectors are tested in accordance with numerous national and international standards and are suitable for many applications. IP and NEMA degrees of protection DIN EN 60529, NEMA 250 On HEAVYCON connectors, no visible dust or water ingress can be detected within the housing. The contact inserts are well protected. Vibration IEC 60068-2-6 HEAVYCON connectors fulfill the requirements of the vibration test and are therefore ideal for applications in construction vehicles and machinery. Temperature shock IEC 60512-11-4, test 11d HEAVYCON connectors are suitable for applications in ambient temperatures of between -40°C to +125°C with constant temperature behavior. 14 PHOENIX CONTACT

Contact inserts with a fixed number of positions – the right connection technology for every application Our contact inserts offer you consistently compatible interfaces, which can be flexibly combined, for all conventional sizes. The fixed-position versions are available – even for mixed assembly – in a variety of performance classes and with a variety of connection technologies. Fast connection technologies such as Push-in or QUICKON insulation displacement connection make it possible to connect cables in seconds. Web code: #0516 Push-in Technology Designed by PHOENIX CONTACT 16 PHOENIX CONTACT

Modular contact inserts – everything in one housing With HEAVYCON modular, you can create your own individual connector. By combining a wide range of transmission media in one housing, you can easily create your highly compact interface. The broad product range comprises contact inserts for power, signal, and data transmission, as well as for pneumatic applications. The innovative snap-in frame with sturdy catch springs enables quick mounting. It fits into all HEAVYCON B series housings. Web code: #0516 For all applications We provide modules for currents of up to 200 A, voltages of up to 2,500 V, signal transmission up to 25 pos., secure data transmission, and inserts for pneumatic applications. Simply snap into place Mount any module combination quickly and easily with the innovative snap-in frame. Snap the contact inserts into place – job done. Springs on the side accommodate the modules and securely hold them in position. Easy contacting Direct insertion without any tools: contact inserts with Push-in connection provide a convenient conductor connection resistant to vibrations. 18 PHOENIX CONTACT

System cross-reference list: HEAVYCON housings and contact inserts Compact connectors Housing size D07 Contact insert series A D Q Number of positions 3 4 7 8 2 3 4 5 7 12 Connection methods PT = Push-in UT = Screw CT = Crimp PT UT CT CT Q = IDC / QUICKON Q A = Axial screw A Industry standard Housing size B16 B24 B32 B48 B06 B10 B16 B24 B32 B48 B06 B10 B16 B24 B32 B48 Contact insert series D DD B Number of positions 40 64 2 x 40 2 x 64 24 42 72 108 2 x 72 2 x 108 6 10 16 24 2 x 16 2 x 24 CT CT PT UT CT Q Connection methods PT = Push-in UT = Screw CT = Crimp Q = IDC / QUICKON A = Axial screw P = Pneumatic 20 PHOENIX CONTACT

Contact inserts for D7 housings Web code: #0586 A series D series Q series Connection Connection cross section IEC // UL Rated current Rated voltage IEC // UL IEC // UL Version Push-in (PT) Screw (UT) 0.14 mm² … 1.5 mm² AWG 16 0.14 mm² … 2.5 mm² AWG 14 16 A // 17.5 A 230 / 400 V // 600 V 16 A // 24 A 230 / 400 V // 600 V Number of positions 3 4 Female 1585265 1585281 Male 1585252 1585278 Female 1585223 1585249 Male 1585210 1585236 Crimp CK 1,6 (CT) Crimp CK 1,6 (CT) 0.14 mm² … 2.5 mm² AWG 14 0.14 mm² … 2.5 mm² AWG 14 10 A // 12 A 50 V // 30 V Female Male Number of positions 7 8 1584363 1584350 10 A // 12 A 250 V // 600 V Female 1584347* Male 1584334* Crimp CK 4,0 (CT) 1.5 mm² … 6.0 mm² 40 A // 50 A 400 V // 600 V Crimp CK 4,0 (CT) 1.5 mm² … 6.0 mm² 40 A // 50 A 830 V // 600 V Crimp CK 2,5 (CT) 0.5 mm² … 2.5 mm² AWG 14 20 A // 24 A 230 / 400 V // 600 V Crimp CK 1,6 (CT) 0.14 mm² … 2.5 mm² AWG 14 12 A // 17.5 A 400 V // 600 V Crimp CK 1,6 (CT) 0.14 mm² … 2.5 mm² AWG 14 12 A // 15 A 400 V // 600 V RJ45 gender changer RJ45 male insert CAT6A CAT6A RJ45 adapter For RJ-45 patch cables RJ45 adapter For RJ industrial inserts Number of positions 3 2 Female 1419895 1419897 Male 1419893 1419896 4 Female 1419899* Male 1419898* 5 Female 1406537 Male 1406538 7 Female 1418623 Male 1418624 12 Female 1418625 Male Female Male Male Male 1418626 RJ45 1422590 1077117 1077120 1077119 You can find suitable cables on the Item page in our e-shop * Only suitable for plastic housings. For crimp contacts, see page 33 onwards. 22 PHOENIX CONTACT

Contact inserts for D15, D25, D50 housings Web code: #1952 Connection Connection cross section IEC // UL Rated current Rated voltage IEC // UL IEC // UL Version A series D series Push-in (PT) 0.14 mm² … 2.5 mm² AWG 14 16 A // 17 A 250 V // 600 V Screw (UT) 0.14 mm² … 2.5 mm² AWG 14 16 A // 19 A 250 V // 600 V Crimp CK 2,5 (CT) 0.5 mm² … 4.0 mm² AWG 12 16 A // 20 A 250 V // 600 V Crimp CK 1,6 (CT) 0.14 mm² … 2.5 mm² AWG 14 10 A // 10 A 250 V // 600 V Crimp CK 1,6 (CT) 0.14 mm² … 2.5 mm² AWG 14 10 A // 10 A 250 V // 600 V For crimp contacts, see page 33 onwards. Female Male Female Male Female Male Female Male Female Male Housing size D15 D25 D50 Number of positions 10 16 2 x 16 1585362 1585388 1585388 1585401 1585359 1585375 1585375 1585391 1585304 1585320 1585320 1585346 1585294 1585317 1585317 1585333 1676983 1677018 1677018 1677050 1676996 1677034 1677034 1677076 Number of positions 15 25 2 x 25 1584389 1584402 1584402 1584402 1584376 1584392 1584392 1584392 25 Z 1411481 1411478 24 PHOENIX CONTACT

Contact inserts for COM housings Web code: #2158 Connection Connection cross section power // signal Rated current power // signal Rated voltage power // signal Version Compact series Number of pos. 4 / 2 8 Axial screw (A) Crimp CK 1 (CT) Push-in (PT) Crimp (CT) 0.5 mm² … 6 mm² // 0.34 mm² … 1.5 mm² AWG 10 // AWG 14 0.5 mm² … 6 mm² // 0.34 mm² … 1.5 mm² AWG 10 // AWG 14 0.5 mm² … 2.5 mm² AWG 14 0.5 mm² … 4 mm² AWG 10 40 A // 10 A 400 / 690 V // 250 V 40 A // 10 A 400 / 690 V // 250 V Female 1079557 Male 1079558 Female 1079555 Male 1079556 16 A 500 V 16 A 500 V Female Male Female Male 1079553 1079554 1079548 1079547 COM compact housings Web code: #2157 Sleeve housings, M25 Version Plastic (IP66) Metal Straight 1012520 1078590 Panel mounting bases Panel mounting bases Surface mounting housings Coupling housings Side 1012581 1078592 Straight 1012538 1078594 Angled 1012433 1078593 1079393 1078596 1012521 1078595 For crimp contacts, see page 33 onwards. For suitable cable glands, see page 44 onwards. 26 PHOENIX CONTACT

Contact inserts with a fixed number of positions for B housings Connection Connection cross section IEC // UL Rated current IEC // UL Rated voltage IEC // UL Version B series Female Male Female Male Female Male Female Male Female Male Female Male Female Male Female Male Push-in (PT) 0.14 mm² … 2.5 mm² AWG 14 16 A // 13 A 500 V // 600 V TWIN Push-in (TPT) 0.14 mm² … 1.5 mm² AWG 16 16 A // 14 A 500 V // 600 V Screw (UT) 0.5 mm² … 2.5 mm² AWG 14 16 A // 16 A 500 V // 600 V Crimp CK 2,5 (CT) 0.5 mm² … 4.0 mm² AWG 14 16 A // 13 A 500 V // 600 V IDC (QT) 0.34 mm² … 2.5 mm² AWG 14 16 A // 10 A 500 V // 600 V Push-in (PT) 0.5 mm² … 2.5 mm² AWG 14 16 A 500 V // 600 V Crimp CK 2,5 (CT) 0.5 mm² … 4.0 mm² AWG 12 16 A // 20 A 500 V // 600 V BB series BBB series Crimp CK 2,5 (CT) 0.5 mm² … 4.0 mm² AWG 12 16 A // 16 A 500 V // 600 V For crimp contacts, see page 33 onwards. 28 PHOENIX CONTACT Housing size B06 B10 B16 B24 B32 B48 Number of positions 6 10 16 24 32 48 1407727 1407729 1407731 1407735 1407731 1407735 1407733 1407737 1407728 1407730 1407732 1407736 1407732 1407736 1423016 1423018 1423020 1423022 1423020 1423022 1407734 1407738 1423826 1423828 1423015 1423017 1423019 1423021 1423019 1423021 1423825 1423827 1648128 1648186 1648241 1648306 1648241 1648306 1584884 1584949 1648115 1648173 1648238 1648296 1648238 1648296 1584871 1584936 1648160 1648225 1648283 1648348 1648283 1648348 1584923 1584981 1648157 1648212 1648270 1648335 1648270 1648335 1584910 1584978 1605556 1605569 1605572 1605585 1605572 1605585 1605598 1605608 1605611 1605624 1605637 1605640 1605637 1605640 1605653 1605666 Number of positions 10 18 32 46 64 92 1014417 1014419 1014421 1014423 1014418 1014420 1014422 1014424 1584703 1584729 1584745 1584758 1584745 1584758 1406543 1406545 1584774 1584716 1584732 1584761 1584732 1584761 1406544 1406546 Number of positions 40 64 2x40 2x64 1409930 1409914 1409930 1409914 1409930 1409914 1409921 1409901 1409921 1409901 1409921 1409901

Modular contact inserts for B housings POWER 1 1 2 2 2 Number of positions Connection Axial screw Axial screw Axial screw Axial screw Axial screw IEC rated data 200 A, 1,000 V, 70 mm² PE, 70 mm² 100 A, 1,000 V, 35 mm² 70 A, 1,000 V, 25 mm² 40 A, 1,000 V, 10 mm² UL rated data Module slots Female Male 1417379 146 A, 600 V, AWG 00 AWG 00 127 A, 600 V, AWG 2 69 A, 600 V, AWG 6 55 A, 600 V, AWG 8 2 2 1417381 1417380 2 2 1417382 1417390 2 3 1417392 1417296 1 3 1 1417297 1417387 1417389 3/4 Push-in Crimp CK 4,0 Push-in Crimp CK 4,0 Crimp CK 4,0 40 A, 830 V, 6 mm² 40 A, 1,000 V, 10 mm² 40 A, 500 V, 6 mm² 40 A, 500 V, 10 mm² 40/10 A, 830 V, 6/2.5 mm² 600 V, AWG 8 42 A, 600 V, AWG 10 600 V, AWG 8 42 A, 600 V, AWG 10 40 A, 600 V, AWG 10 Female Male 1424222 1 4 1424223 1414361 1 4 1414360 1424218 1 2 1424219 1414359 1 5 1 1414358 1414365 1414364 5x2 Connection IEC rated data UL rated data Module slots Connection IEC rated data UL rated data Module slots Push-in Crimp CK 4,0 Crimp CK 2,5 Push-in Push-in TWIN 35 A, 690 V, 6 mm² 40 A, 690 V, 6 mm² 16 A, 2900 V, 4 mm² 16 A, 400 V, 2.5 mm² 16 A, 400 V, 1.5 mm² 600 V, AWG 8 37 A, 600 V, AWG 10 28 A, 600 V, AWG 12 19 A, 600 V, AWG 14 16 A, 600 V, AWG 16 Female Male 1424220 1 6 1424221 1414362 1 6 1414363 1417407 2 6 1417408 1417373 1 8 1417372 1423962 1 8 1423961 Connection Push-in Crimp CK 2,5 Crimp CK 2,5 Push-in Crimp CK 2,5 IEC rated data 16 A, 500 V, 2.5 mm² 16 A, 830 V, 4 mm² 16 A, 500 V, 4 mm² 16 A, 400 V, 2.5 mm² 16 A, 500 V, 4 mm² UL rated data Module slots 19 A, 600 V, AWG 14 24 A, 600 V, AWG 12 24 A, 600 V, AWG 12 19 A, 600 V, AWG 14 20 A, 600 V, AWG 12 1 1 1 1 1 Female Male 1424224 1424225 1414369 1414368 1414367 1414366 1424226 1424227 1414371 1414370 20 Connection IEC rated data UL rated data Module slots Crimp CK 2,5 16 A, 500 V, 4 mm² 17.5 A, 600 V, AWG 12 2 Female Male 1414373 1414372 For crimp contacts, see page 33 onwards. 30 PHOENIX CONTACT

Snap-in frames for modular contact inserts Module slots Housing size Dimensions a (mm) b (mm) Type Order No. Module carrier frames with side latch springs For sleeve housings (A, B, C, etc.) 2 3 4 6 B06 B10 B16 B24 44.0 57.0 77.5 51.0 64.0 84.5 HC-M-B06-MFH-H 1182087 HC-M-B10-MFH-H 1182089 HC-M-B16-MFH-H 1182093 104.0 111.0 HC-M-B24-MFH-H 1182095 M3x10 6 3 For panel mounting bases, surface mounting housings, and coupling housings (a, b, c, etc.) F|E|D C|B|A F E D C B A 7 2 5 3 104 111 2 3 4 6 B06 B10 B16 B24 44.0 57.0 77.5 51.0 64.0 84.5 HC-M-B06-MFH-B 1182085 HC-M-B10-MFH-B 1182088 HC-M-B16-MFH-B 1182090 104.0 111.0 HC-M-B24-MFH-B 1182094 EVO M1 single-module housings EVO M1 housings for one modular contact insert Sleeve housings Module slots Size Locking Type Order No. 1 1/2 M1 For single locking latch HC-EVO-M1- HHFS-PLBK 1424436 Panel mounting bases 1 1/2 M1 With single locking latch HC-EVO-M1- BWS-PLRBK 1424437 1/2 PE contact insert modules 1/2 1/2 Female HC-1/2M-UT-F- 6-PE 1424438 Male HC-1/2M-UT-M- 6-PE 1424439 For suitable cable glands, see page 44 onwards. 32 PHOENIX CONTACT

Punched-rolled crimp contacts for standard crimp contact inserts As connectors, crimp connectors have proven themselves for decades. The punched-rolled crimp contacts from Phoenix Contact can be processed quickly and easily, thanks to their open crimping. Along with taped products for high volume crimping, individual contacts are also available for flexible field assembly. Your advantages Dž Quick and easy processing with open crimping Dž High degree of efficiency with fully automated processing of the taped product Dž Single contacts for processing in the field Dž Installation in standard crimp inserts with incorrect insertion protection in the contact sockets Dž Two contact sizes cover all conductor cross-sections from 0.34 mm² to 2.5 mm² 34 PHOENIX CONTACT The crimp contacts are suitable for all standard contact inserts (fixed number of positions and modular).

STANDARD and EVO B metal housings Height Thread Thread Metric Pg B06 B10 B16 B24 B48 B06 B10 B16 B24 B48 STANDARD sleeve housings for single locking latch M20 1412574 1412629 Pg13.5 1412576 M25 1412575 1412630 1412729 1412788 Pg16 1412577 1412631 1412731 1412790 M32 1412730 1412789 Pg21 1412632 1412732 1412791 M25 1412566 1412604 Pg21 1412568 1412606 1412701 1412762 M32 1412567 1412605 1412689 1412761 1424854 Pg29 1412569 1412607 1412702 1412763 1424851 M40 M50 1412700 1412098 1424855 Pg36 1424856 Pg42 1424852 1424853 M20 1412570 1412624 Pg13.5 1412572 M25 1412571 1412625 1412725 1412783 Pg16 1412573 1412627 1412727 1412785 M32 1412726 1412784 Pg21 1412628 1412728 1412786 M25 1412562 1412600 Pg21 1412564 1412602 1412683 1412759 M32 1412563 1412601 1412679 1412757 1424860 Pg29 1412565 1412603 1412684 1412760 1424857 M40 M50 Without thread 1412682 1412758 1424861 Pg36 1424862 Pg42 1424858 1424859 1419900 1419902 1419905 1419937 1419900 1419902 1419905 1419937 Without thread 1419901 1419903 1419934 1419957 1419901 1419903 1419934 1419957 Straight low Straight high* Side low Side high* Low High* EVO sleeve housings for single locking latch Low High* 1411448 1411456 1411448 1411456 1411447 1411453 1411461 1411473 1411447 1411453 1411461 1411473 * For modular contact inserts and contact inserts with a fixed high number of positions. For suitable cable glands, see page 44 onwards. 36 PHOENIX CONTACT

STANDARD and EVO B metal housings Web code: #1954 Web code: #1954 Height Thread Thread Metric Pg B10 B16 B24 B32 B10 B16 B24 B32 STANDARD sleeve housings for double locking latch Straight low Straight high* Side low Side high* Low High* M20 M25 M32 M25 M32 M40 M50 M20 M25 M32 M25 M32 M40 M50 1412620 1412621 1412721 1412778 1412722 1412779 1412596 1412597 1412653 1412754 1424830 1412654 1412099 1424831 1082552 1424832 1412616 1412617 1412717 1412773 1412718 1412774 1412592 1412593 1412649 1412750 1424836 1412650 1412751 1424837 1082551 1424838 Pg13.5 Pg16 Pg21 Pg21 Pg29 Pg36 Pg42 Pg13.5 Pg16 Pg21 Pg21 Pg29 Pg36 Pg42 1412622 1412723 1412780 1412623 1412724 1412781 1412598 1412669 1412755 1412599 1412678 1412756 1424827 1424828 1424829 1412618 1412719 1412775 1412619 1412720 1412776 1412594 1412651 1412752 1412595 1412652 1412753 1424833 1424834 1424835 Without thread 1419972 1419999 1420010 1419979 1420000 1420011 Without thread 1419972 1419999 1420010 1419979 1420000 1420011 EVO sleeve housings for double locking latch Low High* 1411455 1411455 1411451 1411460 1411472 1411451 1411460 1411472 Panel mounting bases with double locking latch Without cover 1411322 1411327 1411331 1424845 Without cover 1411322 1411327 1411331 1424845 Surface mounting housings with double locking latch M20 1412835 Low, without cover High, without cover M25 M32 M40 M25 M32 M40 1412836 1412855 1412873 1412856 1412874 1082598 1082600 1082603 1082599 1082601 1082604 1424848 1083164 1082602 1082605 1424849 Coupling housings with double locking latch High M20 M25 M32 M40 M50 1412578 1412579 1412641 1412580 1412642 1412742 1424842 1412743 1424843 1424844 * For modular contact inserts and contact inserts with a fixed high number of positions. For suitable cable glands, see page 44 onwards. Pg16 Pg21 Pg29 Pg36 Pg29 Pg36 Pg16 Pg21 Pg29 Pg36 Pg42 1412837 1412838 1412857 1412875 1412860 1412876 1424846 1424847 1412581 1412582 1412643 1412744 1412583 1412644 1412745 1424839 1424840 1424841 38 PHOENIX CONTACT