PHOENIX CONTACT | System cabling for controllers

PHOENIX CONTACT | System cabling for controllers - Efficient wiring

Reducing wiring eff ort Today, machines and systems are becoming more and more complex. As a result, the wiring eff ort of individual components in an automation system is becoming more extensive. Planning, assembly, and startup often take a large amount of time. Wiring errors and tedious troubleshooting cannot be ruled out. With the product portfolio from Phoenix Contact, these diffi culties are a thing of the past. Wiring with single wires Connecting 80 or more individual terminal points per I/O module is time-consuming, error-prone, and results in confusing cable bundles. Wiring with system cables is 90% faster Wiring with VARIOFACE system cabling is at least 90% faster than with single wires. 2 PHOENIX CONTACT

The new standard for the control cabinet. More information on pages 16 to 19. Contents Controller-speciﬁ c system cabling The wiring concept PLC-V8 adapters Signal and power wiring Potential distributors and universal modules Universal cables 4 6 8 10 12 Retroﬁ t and modernization components 14 COMPLETE line Customer-speciﬁ c products 16 18 Find out more with the web code For detailed information, use the web codes provided in this brochure. Simply enter # and the four-digit number in the search ﬁ eld on our website. Web code: #1234 (example) Or use the direct link: phoenixcontact.net/webcode/#1234 PHOENIX CONTACT 3

Controller-speciﬁ c system cabling – The wiring concept VARIOFACE system cabling is a wiring concept that has been specially designed to connect I/O modules from various automation devices. Plug-in components are used here in place of conventional, complex, and error-prone single wires. As a result, you beneﬁ t from fast, easy, and error-free wiring. Web code: #1526 Solutions for the following controller manufacturers are available: • ABB • Allen Bradley • Emerson • Honeywell • Phoenix Contact • Mitsubishi Electric • OMRON • Schneider Electric • Siemens • Yokogawa Your advantages Fast, error-free, and uniform wiring, thanks to pre- assembled system cables Individual design, thanks to modules in single, double or three-conductor connection technology Flexible connection with screw, spring-cage or Push-in connection technology Extremely versatile: selection of various module functions with optional relay or feed-through coupling Simple planning with conﬁ guration cross list or online conﬁ gurator 4 PHOENIX CONTACT

1) Front adapter The front adapter patches the signals so that complex wiring with single wires is not necessary. Simply plug the adapter into the correct input/ output card of the controller. 2) System cable The signals from the controller to the module are patched through a pre-assembled system cable. They are available in various versions (length, number of positions, and shielding). 3) Modules The module transmits the control and ﬁ eld signals. You can also beneﬁ t from the diversity of our product range in this area. The modules are available in various connection technologies, overall widths, and diff erent functions. PHOENIX CONTACT 5

Controller-speciﬁ c system cabling with PLC-V8 adapters The system cabling adapter enables fast, error-free connection of relay modules to the control level. This solution combines the product features of PLC-INTERFACE and VARIOFACE system cabling. Depending on the switching requirement, the I/O module enables a channel-speciﬁ c conﬁ guration, thanks to its modular design. Channel-speciﬁ c conﬁ guration with electromechanical and solid-state relays Your advantages Quick and easy connection of the coupling level and controller because wiring using single wires is no longer necessary High ﬂ exibility, thanks to the modular design enabling a channel-speciﬁ c conﬁ guration of the relay output module In the event of a service call, the relay modules can be replaced without disconnecting the wiring Clearly arranged wiring in the control cabinet, thanks to the compact design Sensor and actuator series enables direct connection of supply and return conductors 6 PHOENIX CONTACT

A comparison of wiring options Conventional wiring Due to complex wiring using single wires, conventional wiring of sensors and actuators is complicated and time-consuming. This graphic illustrates the potential savings you could achieve by switching to a state-of-the- art wiring solution from Phoenix Contact. Wiring using single wires between the control and interface levels 1 2 3 3 4 Potential distribution with loop bridge Potential terminal blocks for signal marshalling including wiring Effi cient wiring solution The potential savings in the graphic above are achieved as follows: System cables are used to wire the controller. This eliminates the need for complex wiring using single wires. Wiring eff ort is reduced due to the plug-in bridges for potential distribution. They thus replace loop bridges. The supply and return conductors can be connected directly to the actuator or sensor version of the relay module. This eliminates the need for conventional terminal blocks and the associated wiring. PHOENIX CONTACT 7

Controller-speciﬁ c system cabling for signal and power wiring Use the VIP power cabling universal front adapters to couple all signal types to your SIMATIC S7-300 controller modules via Plug and Play. The adapter versions with COMBI connector or free cable end are suitable for signal and power wiring. Implement applications with various switching requirements reliably and ﬂ exibly. You also beneﬁ t from the full scope of functions of the terminal block, thanks to ﬁ eld-side connection to the CLIPLINE complete terminal block range. Web code: #1526 Controller connection You can connect the front adapter corresponding to the number of positions to all common S7-300 modules and secure it to the assembly using the latch mechanism or mounting screw. Plug-in connection Finally, plug the COMBI connector into the correct terminal blocks. The signals can be assigned clearly through the use of numbers. Your advantages Reliable signal and power wiring up to max. 250 V AC/DC, 6 A Safe handling, thanks to touch-proof design Maximum ﬂ exibility, thanks to universal applications Convenient wiring via Plug and Play: beneﬁ t from a universal 1:1 connection Versatile connection technologies from the CLIPLINE complete terminal block program 8 PHOENIX CONTACT

Potential distributors and universal modules The universal VIP modules form the interface between the electronics and control levels. They can be used in any application and enable the realization of space-saving connections. Modules for signal transmission and potential distribution are available, depending on the application. Web code: #2249 Your advantages Comprehensive collection of signals, thanks to several potential levels Clear separation of potentials, thanks to separate supply for large conductor cross sections Clear assignment of connection terminal blocks, thanks to sequential marking Whether for operating voltage distribution or control voltage distribution, potential distributors from Phoenix Contact are rated up to 250 V/30 A, and can therefore be used in many diff erent applications. They enable simple, precise marshalling and distribution of electrical signals in cramped spaces. 10 PHOENIX CONTACT

Universal cables for fast, error-free connection You only have to choose: Phoenix Contact provides various system cables for an error-free 1:1 connection between the automation device and module. Whether with IDC/FLK or D-SUB connectors, universal cables enable you to achieve fast wiring that is protected against polarity reversal. Web code: #2023 Your advantages Outstanding service: standard lengths from 0.5 to 10 m as well as individual lengths High current carrying capacity, thanks to the large conductor cross section of each single wire Flexible, thanks to free cable ends with single-wire marking PVC and halogen-free versions available 12 PHOENIX CONTACT IDC/FLK connectors Number of positions: 10, 14, 16, 20, 26, 34, 40, 50 Conductor cross section per wire: 0.14 mm2 Current carrying capacity per wire: 1 A

Retroﬁ t and modernization components The service life and availability of hardware is limited, especially for control systems. When it becomes diffi cult and expensive to obtain replacement parts or a more powerful system is required, you should consider retroﬁ tting or modernizing your system. Web code: #2250 Your advantages Greater availability, thanks to short downtimes during the migration process Error-free connection, by retaining the existing ﬁ eld wiring Reduced cabling eff ort, thanks to plug-in components Reduced maintenance costs, thanks to ongoing technological development of the system 14 PHOENIX CONTACT

Your advantages in detail: Comprehensive product portfolio Intuitive handling With COMPLETE line, we off er a complete product portfolio of technologically leading products. This includes: • Controllers and I/O modules • Power supplies and device circuit breakers • Terminal blocks and distribution blocks • Relay modules and motor starters • Signal conditioners • Safety technology • Surge protection • Heavy-duty connectors Thanks to the simple, intuitive handling of the coordinated hardware components, you will save time during installation, startup, and maintenance. Push-in connection technology enables you to wire applications quickly – without using tools. The broad, technologically leading product portfolio will always provide you with the right product for standard or special applications. Time savings across the entire engineering process The PROJECT complete planning and marking software supports the entire process of control cabinet manufacturing. The program features an intuitive user interface that enables the individual planning, automatic checking, and direct ordering of terminal strips. Reduced logistics costs Reduced variety of parts, thanks to standardized marking, bridging, and testing accessories. The COMPLETE line system coordinates products, design, and accessories so that you beneﬁ t from maximum reusability and thus reduce your logistics costs. Optimized processes in control cabinet manufacturing The new standard for the control cabinet COMPLETE line supports you, from engineering through to manufacturing, in designing your control cabinet production as effi cient as possible. Thus, your customized concept for optimizing your processes in control cabinet manufacturing is created. Our terminal strip production helps you to ﬂ exibly manage order peaks or to supply your control cabinet production with fully assembled DIN rails just in time. Discover the extensive COMPLETE line product portfolio and ﬁ nd out more about COMPLETE line and your comprehensive solutions for the control cabinet. Visit our website: phoenixcontact.com/completeline PHOENIX CONTACT 17

Customer-speciﬁ c products – From the enquiry through to the individual product Can't ﬁ nd what you're looking for in our range? No problem! From small adjustments to completely new product developments, the Phoenix Contact service team will cater to your requirements. You can count on us: we have comprehensive technical expertise and are extremely ﬂ exible. We will work with you at every stage of the project to develop your individual solution. Web code: #2251 Your advantages Personal consultation with a dedicated contact partner for the duration of the entire project phase Individual concept creation for your application Fast, reliable handling by experienced specialists Large and small series with professional quality On-time delivery, thanks to precise planning and project control 18 PHOENIX CONTACT

In dialog with customers and partners worldwide Phoenix Contact is a globally present, Germany-based market leader. Our group is synonym for future-oriented components, systems, and solutions in the ﬁ elds of electrical engineering, electronics, and automation. A global network across more than 100 countries, and 17,400 employees ensure a close proximity to our customers, which we believe is particularly important. Iceland Finland Norway Sweden Denmark Ireland Netherlands United Kingdom Belgium Estonia Latvia Lithuania Belarus Poland Blomberg, Germany Russia Luxembourg Czech Republic France Austria Slovakia Ukraine Kazakhstan Mongolia South Korea Japan China Pakistan Bangladesh Taiwan, China The wide variety of our innovative products makes it easy for our customers to ﬁ nd future-oriented solutions for diff erent applications and industries. We especially focus on the ﬁ elds of energy, infrastructure, process and factory automation. Canada USA Mexico Dominican Republic Guatemala Honduras Nicaragua Costa Rica Panama Colombia Ecuador Peru Trinidad and Tobago Venezuela Brazil Bolivia Paraguay Chile Uruguay Argentina You will ﬁ nd our complete product range at: phoenixcontact.com PHOENIX CONTACT GmbH & Co. KG Flachsmarktstraße 8 32825 Blomberg, Germany Phone: +49 52 35 3-00 Fax: +49 52 35 3-4 12 00 E-mail: info@phoenixcontact.com phoenixcontact.com Switzerland Slovenia Croatia Bosnia and Herzegovina Hungary Moldova Romania Spain Portugal Morocco Algeria Italy Tunisia Serbia Kosovo Montenegro Macedonia Greece Cyprus Egypt Bulgaria Georgia Uzbekistan Turkey Armenia Azerbaijan Lebanon Iraq Israel Kuwait Jordan Bahrain Qatar Saudi Arabia UAE Oman Ghana Nigeria Cameroon Uganda Kenya Tanzania Zambia Mozambique Mauritius Namibia Zimbabwe Botswana South Africa India Sri Lanka Myanmar Thailand Philippines Malaysia Vietnam Singapore Indonesia Australia New Zealand y n a m r e G n i d e t n i r P . . 3 L 0 0 0 9 1 - 7 0 F I 9 1 0 2 T C A T N O C X N E O H P © I 3 0 / 1 0 - 3 0 - 9 1 0 2 / 3 1 1 7 0 0 2 5 R N M