Functional safety From the safety switch to the safe controller

Contents Progress through innovative technologies Successful in application Product portfolio Non-contact safety switches Emergency stop switches Safety relays Safe coupling relays 4 6 8 10 12 14 16 Over-speed and zero-speed safety relays 18 Safe signal conditioners Safe motor starters Configurable safety systems Safe I/Os Safe control technology Safe power supplies Services and support Product overview 20 22 24 26 28 30 32 34 COMPLETE line is a system comprising coordinated hardware and software products, consulting services, and system solutions that help you optimize your processes in control cabinet building. Phoenix Contact 3

SafetyBridge Technology – safe without a safety controller You create the SafetyBridge safety logic easily by drag and drop with our SAFECONF configuration software. The intuitive operation allows you to configure your safety logic in accordance with the standards, without any need for programming knowledge. What is SafetyBridge Technology? SafetyBridge Technology enables you to realize decentral safety solutions. You can do this without a safety controller and regardless of the network used. The technology is integrated into the Inline and Axioline I/O systems and is compatible with all bus couplers of these systems. The safe I/Os are installed decentrally with the standard I/Os in the equipment. The system consists of safe input modules, safe output modules, and one logic module. The latter acquires and outputs safe signals. It generates and monitors the safety-related SafetyBridge transmission protocol and processes the logical links of the configured safety logic. The logic module therefore assumes the task of a safe controller. Easy configuration using SAFECONF Configuration Software SafetyBridge Technology Designed by Phoenix Contact Logic module with safe outputs Safe inputs Safe outputs L/A EC IN X1 EC OUT X1 L/A BK EC 2688899 RUN ERR RDY D E X3 S1 2 1 0 2 4 0 81 x 10 6 EC ID UL a1 b1 S2 0 89 x 1 2 4 6 a 0 1 2 3 4 5 6 7 a 0 1 2 3 4 5 6 7 L/A a 0 1 2 3 4 5 6 7 a 0 1 2 3 4 5 6 7 a 0 1 2 3 4 5 6 7 I D 3 2 / 1 2 7 0 2 0 5 2 LSPDO8/3 2702171 SSDI8/4 2702263 D UI 00 10 20 30 01 11 21 31 02 12 22 32 03 13 23 33 D UO 00 10 01 11 02 12 03 13 04 14 05 15 06 16 07 17 D UI 00 10 01 11 02 12 03 13 04 14 05 15 06 16 07 17 FS P CM SD FS P E CM SD a1 00 01 02 03 a1 00 01 02 03 04 05 06 07 a1 00 01 02 03 04 05 06 07 a2 10 11 12 13 a2 10 11 12 13 14 15 16 17 a2 10 11 12 13 14 15 16 17 b1 20 21 22 23 b1 20 21 22 23 24 25 26 27 b1 20 21 22 23 24 25 26 27 EC IN X1 EC OUT X1 L/A BK EC 2688899 RUN ERR RDY D E X3 S1 2 1 0 2 4 0 681 x 10 EC ID UL a1 b1 S2 0 2 4 689 x 1 I D 3 2 / 1 2 7 0 2 0 5 2 LPSDO8/3 2702171 SSDO8/3 2702264 SSDI8/4 2702263 D UI 00 10 20 30 01 11 21 31 02 12 22 32 03 13 23 33 D UO 00 10 01 11 02 12 03 13 04 14 05 15 06 16 07 17 D UO 00 10 01 11 02 12 03 13 04 14 05 15 06 16 07 17 D UI 00 10 01 11 02 12 03 13 04 14 05 15 06 16 07 17 FS P CM SD FS P CM SD FS P E CM SD a1 00 01 02 03 a1 00 01 02 03 04 05 06 07 a1 00 01 02 03 04 05 06 07 a1 00 01 02 03 04 05 06 07 a2 10 11 12 13 a2 10 11 12 13 14 15 16 17 a2 10 11 12 13 14 15 16 17 a2 10 11 12 13 14 15 16 17 b1 20 21 22 23 b1 20 21 22 23 24 25 26 27 b1 20 21 22 23 24 25 26 27 b1 20 21 22 23 24 25 26 27 a2 b2 b2 30 31 32 33 b2 30 31 32 33 34 35 36 37 b2 30 31 32 33 34 35 36 37 a2 b2 b2 30 31 32 33 b2 30 31 32 33 34 35 36 37 b2 30 31 32 33 34 35 36 37 b2 30 31 32 33 34 35 36 37 Standard network Transmitting safe data via wireless systems SafetyBridge Technology makes it possible for you to transmit all safety-relevant data signals wirelessly. You can choose between the two wireless technologies, Bluetooth and WLAN. This lets you replace cable and slip ring transmission systems with wireless paths without altering the safety characteristics of the safety application. The combination of safety and wireless has many advantages. This solution can be easily integrated into existing automation networks and helps save on the costs of a distributed or mobile machine structure. Furthermore, safety signals can be transmitted reliably over large distances. Safe outputs Bluetooth WLAN Safe inputs Phoenix Contact 5

Safety technology for your needs At home in machine building Phoenix Contact has close ties with the machine building industry. Because we build our machines ourselves in-house, we completely understand your daily challenges. We provide: • A broad range of safety technology, approved globally in accordance with EN ISO 13849-1 and EN 62061 • A high level of sensor compatibility and easy installation for the fast and economical realization of your safety concepts Experience in the automotive industry As a long-term partner of the Automotive Industry, Phoenix Contact provides fully developed automation solutions for robust, open, and consistent automation solutions. We provide: • A broad range of safety technology, approved globally in accordance with EN ISO 13849-1 and EN 62061 • Comprehensive diagnostic options • Reliable automation for high-end applications • No imperfections on the end product, with the use of PWIS-free components Partner for the process industry With pioneering solutions in connection and automation technology, Phoenix Contact is your key partner for ensuring exceptionally high availability in the process industry. We provide: • ATEX-certified, robust safety technology • Safe components for use in furnaces (in acc. with IEC 61508/61511 and EN 50156) and in shipping (in acc. with Germanischer Lloyd (GL)) • Comprehensive diagnostic options Phoenix Contact 7

Safe I/Os Integrate functional safety into your existing network, whether in the control cabinet or in the field. With SafetyBridge Technology, the safety function is processed directly in the I/O modules. Safe control technology With our safe high-performance controllers, you can integrate reliable functional safety into PROFIsafe networks for applications with special demands on safety and availability. Safe power supplies Our high-performance QUINT POWER power supplies ensure the maximum availability of your system and satisfy all of the functional safety requirements. Phoenix Contact 9

Intelligent safety switch system with IO-Link PSRswitch RFID coded, non-contact safety switch Integrated diagnostic channel Our safety switch system consists of the PSRmini evaluation unit and the PSRswitch safety switches. The safe series connection is in a two-channel design. Parallel to this, status information from the individual switches is transmitted to the PSRmini PSR-MC42 safety relay via the integrated diagnostics channel. Regardless of the safety concept, the non-safety-relevant diagnostic data of the PSRswitch is transmitted to the controller via the intelligent diagnostics channel and an IO-Link gateway. The data can be evaluated centrally there. PSRswitch PSR-CT-C-ACT Ord.-No. 2702973 Serial No. 123456654321 V1.1.0 PSRswitch PSR-CT-C-ACT Ord.-No. 2702973 Serial No. 123456654321 V1.1.0 Intelligent diagnostic channel 24 V 2 x SDI Restart 0 V 2 x SDO ≤ 30 SAC cabling Easy installation with M12 male connectors and SAC cables PSRmini Highly compact safety relay with IO-Link interface Intelligent diagnostic channel PSRswitch PSR-CT-C-ACT Ord.-No. 2702973 Serial No. 123456654321 V1.1.0 PSRswitch PSR-CT-C-ACT Ord.-No. 2702973 Serial No. 123456654321 V1.1.0 Intelligent diagnostic channel DGN 24V GND PSRswitch PSR-CT-C-ACT Ord.-No. 2702973 Serial No. 123456654321 V1.1.0 PSRswitch PSR-CT-C-ACT Ord.-No. 2702973 Serial No. 123456654321 V1.1.0 7 0 4 6 0 1 1 o N . . PWR COM DGN d r O I P - L O I - N G D 1 - Y W G - T C R S P - L+ L- C/Q PSRswitch PSRswitch PSR-CT-F-SEN-1-8 PSR-CT-F-SEN-1-8 Ord.-No. Ord.-No. 2702976 2702976 PSR-CT-C-ACT PSR-CT-C-ACT Ord.-No. Ord.-No. 2702973 2702973 DIAG DIAG STATE STATE PSRswitch PSR-CT-C-ACT Ord.-No. 2702973 Serial No. 123456654321 V1.1.0 PSRswitch PSR-CT-C-ACT Ord.-No. 2702973 Serial No. 123456654321 V1.1.0 PSRswitch PSR-CT-C-ACT Ord.-No. 2702973 Serial No. 123456654321 V1.1.0 PSRswitch PSR-CT-C-ACT Ord.-No. 2702973 Serial No. 123456654321 V1.1.0 Smart sensor The sensor has the properties of a safety relay. LEDs constantly display the current state of the sensor. Series connection up to PL e Up to 30 safety switches can be connected in series safely with PL e in accordance with EN ISO 13849. Safe individual wiring You can wire the safety switches individually. PSRmodular and safe I/Os are also suitable evaluation units. Phoenix Contact 11

Emergency stop switches for every application Ready-to-use solutions for your standard application Create your emergency stop equipment quickly and easily by using our pre- assembled switches. Our portfolios enable quick and easy installation, whatever the demand: Install the solution directly in the field, in the operator panel, or in the machine control cabinet. As an option, our emergency stop button is available with a 5-position M12 connector, enabling Plug and Play installation. Modular system for customer-specific applications Our modular emergency stop control devices enable efficient safety solutions tailored to your requirements. Combine actuators, module holders, and contact modules to meet your needs. Upon request, integrate additional functions such as illuminated anti-lock collars, for a particularly high level of safety. Increased occupational safety Illuminated emergency stop switches identify active machine parts in accordance with EN ISO 13850 and provide additional safety. Rapid on-site diagnostics All emergency stop control devices are equipped with a colored switching position indicator for time-saving on-site diagnostics. Protection against installation errors Self-monitoring emergency stop contact modules automatically switch your machine to a safe state in the event of errors or damage. Phoenix Contact 13

Safety relays for machine building Highly compact PSRmini safety relays PSRmini safety relays are the smallest on the market. With overall widths of just 6 and 12 mm, we provide proven safety with our in-house developed relay technology featuring force-guided contacts. The innovative DIP switch concept enables you to make selected settings directly on the module. In addition, the needs-based structure starting from an enabling path ensures increased flexibility in your application – without performance restrictions. Main features • Overall width 6 mm and 12 mm • Proven safety with force-guided relay contacts • TÜV-certified • Approvals for all global markets • PL e in accordance with ISO 13849 and SILCL 3 in accordance with IEC 62061 • High level of scalability, starting at just one enabling path PSRclassic conventional safety relays The PSRclassic safety relays have a long proven track record. With 2-channel wiring and force-guided contacts, they reliably switch functions such as two-hand controls and light grids. Screw or spring connection technology and status LEDs ensure fast wiring of contacts and easy diagnostics. Main features • Overall width from 17.5 mm • Large selection of versions • Proven safety with force-guided relay contacts • TÜV-certified • Approvals for all global markets • PL e in accordance with ISO 13849 and SILCL 3 in accordance with IEC 62061 Modular safety relay system Design your safety system exactly as required. Our modular safety relays can be extended easily and flexibly based on the modular principle. The PSR-TBUS DIN rail connector combines the master safety relay with up to ten extension modules directly on the DIN rail. This eliminates the need for the usual cross-wiring and configuration. Main features • Overall width 22.5 mm • Can be extended to up to 42 contacts • Proven safety with force-guided relay contacts • TÜV-certified • Approvals for all global markets • PL e in accordance with ISO 13849 and SILCL 3 in accordance with IEC 62061 Phoenix Contact 15

Safe coupling relays for the process industry PSRmini highly compact safe coupling relays With the relay technology developed in- house, the PSRmini coupling relays are the narrowest in the world for safe startup and shutdown. The force-guided contacts enable quick and easy diagnostics. The visual LED diagnostics enable SIL 3-qualified control directly on the module. In addition, the active error feedback to the controller ensures short downtimes during planned maintenance phases. Main features • Overall width 6 mm and 12 mm • Safe diagnostics and easy proof test in accordance with IEC 61508 • Proven safety with force-guided relay contacts • TÜV-certified • Approvals for all global markets • SIL 3 in accordance with IEC 61508 / IEC 61511 / EN 50156 PSRclassic conventional safe coupling relays In the PSRclassic series, you will find conventional coupling relays with force-guided contacts for safe shut down. The conventional coupling relays are characterized by a wide range of features and versions. They are compatible with the common standard systems. With a housing width starting from 17.5 mm, they are in accordance with the market standard housing dimensions. Main features • Overall width from 17.5 mm • Proven safety with force-guided relay contacts • Safe diagnostics and easy proof test in accordance with IEC 61508 • Approvals for all global markets • SIL 3 in accordance with IE 61508 / IEC 61511 / EN 50156 Flexible I/O marshalling system Smart I/Os, in other words, I/O modules, gives users entirely new possibilities in the process industry, both for new systems and for retrofitting. The flexible I/O marshalling system from Phoenix Contact helps make Universal I/O truly “universal” on the interface and marshalling level. The system comprises a combination of a standardized basic module and replaceable input-output accessories (IOAs) with various electrical functions. Main features • Flexible channel configuration for special functions with replaceable IOAs • Easy handling and quick replacement of plug-in IOAs • Error-free wiring with special codings • Reliable signal protection with integrated shielding in the base element • SIL 3 in accordance with IEC 61508 Phoenix Contact 17

Over-speed and zero-speed safety relays for motion monitoring PSRmotion over-speed and zero-speed safety relays With the PSR-MM30 combined over-speed and zero-speed safety relay, you can monitor up to three different operating modes, in addition to the zero-speed state. The PSR- MM30 ensures high system availability with the reliable measuring procedure. The integrated safety door monitoring function makes it compatible with the PSRswitch contact-free safety switches. The device can be commissioned, configured, and monitored conveniently with the free-of-charge PSRmotion configuration software. Main features • Overall width 22.5 mm • Compatible with modern safety encoders up to SIL 3 • Up to SIL 3 and PL e • Startup via USB port • Force-guided relay outputs • Configurable signal outputs PSRmotion Configuration Software Sensor-free PSRmotion over-speed safety relay Main features • Overall width 12.5 mm • Safe motion monitoring up to SIL 3/PL e • Force-guided relay outputs The safe PSR-MM35 over-speed safety relay monitors speeds without additional sensor technology. Based on the rotary field measurement of the drive, the integrated safety functions STO (Safe Torque Off), SLS (Safely Limited Speed), SSM (Safe Speed Monitor), and SSR (Safe Speed Range) are reliably implemented up to SIL 3 or PL e. At only 12.5 mm, the device has an impressively compact design. PSRmotion Configuration Software Sensor-free PSRmotion zero-speed safety relay The highly compact PSR-MM25 safety relay module monitors the downtime of single and three-phase AC and DC motors without additional sensor technology. The residual voltage induced by the motor windings is analyzed in order to detect zero speed. Main features • Overall width 12.5 mm • Easy startup via configuration button • Can be used for machines with or without frequency converters • Force-guided relay outputs • Two signal outputs Phoenix Contact 19

Signal conditioners with functional safety and explosion protection Functional safety for the process industry and machine building and systems manufacturing Phoenix Contact implements the requirements of functional safety in accordance with IEC/EN 61508. The product family has a safety integrity level of SIL 2 through to SIL 3. Selected MACX Analog signal conditioners are also certified in accordance with EN ISO 13849-1 and provide a performance level starting from PL c through to PL d. Maximum explosion protection All MACX Analog signal conditioners are suitable for installation in zone 2. In addition, the Ex i signal conditioners are ATEX and IECEx-approved. They can therefore be used universally for all Ex zones and all material groups. MACX Analog signal conditioners for your application With MACX Analog, you have an extensive product range at your disposal that covers all functions: • Repeater power supplies and input signal conditioners, output signal conditioners, input signal conditioners • Signal duplicators • Measuring transducers for potentiometers, analog signals, and temperature signals • Solenoid drivers • Threshold value switch Main features • SIL 2 through to SIL 3 in accordance with IEC 61508 • Selected devices also with PL d in accordance with EN ISO 13849-1 • Ex-approvals: ATEX, IECEx, and additional national approvals • Overall width of just 12.5 mm for single- and two-channel standard functions • Power bridging via DIN rail connector possible • Versions with wide range supply Safety-relevant temperature monitoring The MACX T-UIREL universal temperature transducer has three switching outputs, in addition to an analog output. The safety-relevant switching output, in which two relays are connected, switches limit values directly and safely without an additional safety controller. 4 ... 20 mA mV, DO, SIL 2 7 0 2 0 5 2 L/A EC IN X1 EC OUT X1 L/A BK EC 2688899 RUN ERR RDY D E X3 S1 2 1 0 2 4 0 81 x 10 6 EC ID UL a1 b1 S2 0 89 x 1 2 4 6 a 0 1 2 3 4 5 6 7 a 0 1 2 3 4 5 6 7 I D 3 2 1 / LSPDO8/3 2702171 SSDI8/4 2702263 D UI 00 10 20 30 01 11 21 31 02 12 22 32 03 13 23 33 D UO 00 10 01 11 02 12 03 13 04 14 05 15 06 16 07 17 D UI 00 10 01 11 02 12 03 13 04 14 05 15 06 16 07 17 FS P CM SD FS P E CM SD a1 00 01 02 03 a1 00 01 02 03 04 05 06 07 a1 00 01 02 03 04 05 06 07 a2 10 11 12 13 a2 10 11 12 13 14 15 16 17 a2 10 11 12 13 14 15 16 17 b1 20 21 22 23 b1 20 21 22 23 24 25 26 27 b1 20 21 22 23 24 25 26 27 a2 b2 b2 30 31 32 33 b2 30 31 32 33 34 35 36 37 b2 30 31 32 33 34 35 36 37 Phoenix Contact 21

Easy, safe, and efficient Hybrid motor starters: stand-alone Hybrid motor starter – standard Switch motors quickly and reliably with the compact hybrid motor starters. Use the devices wherever three-phase asynchronous motors from 50 W to 3 kW need to be reversed and protected. Our product range of hybrid motor starters consists of direct and reversing starters that are available with various functions such as emergency stop and motor protection. Hybrid motor starters – modular CONTACTRON pro is the new version from the CONTACTRON family, offering simple safety integration and modular extension options. Everything on the basis of hybrid technology – for an increased level of simplicity in functional safety, high system availability, and easy handling. Hybrid motor starters: network-capable Integration into fieldbus systems is realized via the interface system connection. Corresponding gateways are available for all common fieldbus systems. Transfer your process data easily and network your devices within the framework of digitalization and Industry 4.0 quickly, both with the interface system (IFS) and also the available IO-Link versions. Main features • Up to 32 devices per gateway possible • The easy-to-assemble solution for networking, communication, data transmission, and 24 V power supply • Transfer of status messages to the controller, e.g., overload, underload advance warning, symmetry, etc. • Safe shutdown possible via enable inputs Speed starters The CONTACTRON Speed Starters are available in a wide range of versions: performance classes between 0.25 and 1.5 kW, with and without EMC filter, and with 1- or 3-phase mains input. Select the appropriate product for your application. Main features • Variable speed • Ramp function • Analog input • Safe Torque Off function • Intuitive operating concept Phoenix Contact 23

Configurable safety system for your specific application Basic module Safe extension module PSRmodular safety system PSRmodular is a flexible safety solution for monitoring your machine or system. In addition to monitoring classic safety functions such as emergency stop signals, safety door interlocks, light grids, and safety mats, you can also realize safety functions such as speed, zero-speed, direction of rotation, and safe analog value monitoring. Main features • Modular extension possible up to 160 I/Os • Applications up to PL e or SIL 3 • TÜV-certified • Overall width 22.5 mm • COMPLETE line standard • 17 extension modules • Push-in Technology • TBUS DIN rail connectors Comprehensive diagnostic functions that can be configured easily PSRmodular gives you comprehensive function and diagnostic options and can easily be configured without prior programming knowledge. Use our configuration software comprised of preconfigured and TÜV-certified software blocks. Design your safety system easily by drag and drop. A detailed simulation and a reporting function are available for validation. PSRmodular Configuration Software Safe extension module Safe motion monitoring Gateway Phoenix Contact 25

Safe I/Os for the control cabinet and field installation Safe I/Os for the control cabinet: Axioline Axioline F Axioline F is the I/O system with a block-based modular design. Thanks to its particularly short response times, Axioline F is ideal for fast and synchronous processes. The safe SafetyBridge I/O modules enable you to realize safe, decentral communications solutions without a safe PLC. In PROFIBUS and PROFINET networks, the PROFIsafe modules are used to acquire and output safety-related signals. Axioline Smart Elements Axioline Smart Elements are compact, plug-in, system-independent I/O elements. You can combine safe input and output modules as well as non-sage Smart Elements on one backplane to save a great deal of space. Satisfy the highest safety requirements up to PL e and SIL 3 with our TÜV-certified and PROFIsafe-enabled I/O modules. Safe I/Os for the control cabinet: Inline Inline offers not only an especially large selection of function terminals, but also allows you to use a tailor-made number of channels on modules and has a branch terminal to support local bus extension to the field. You can therefore create your own individual I/O solution. The Inline ECO Safe I/O terminal is exceptionally cost-effective. It takes on the function of two safety relays and disconnects connected standard output modules in the event of an error. Main features • Maximum flexibility thanks to a large selection of I/O terminals, function terminals, bus couplers, and controllers • Narrow overall width and tailored number of terminal channels save space in the control cabinet • Local bus extension into the field without an additional bus coupler thanks to the branch terminal Safe I/O box for field installation The Axioline E Safe IP67 I/O box is the new addition to the modular Axioline E system. The I/O box allows you to process safe inputs and outputs outside of the control cabinet. You can integrate the I/O Box into PROFIsafe applications. The safety protocol is transmitted to the standard network via an IO-Link master. With fast locking, sensors and actuators can be connected particularly quickly and easily. Main features • Eight safe inputs • Four safe outputs • Integrated IO-Link interface • Fast connection with fast-locking Phoenix Contact 27

Safe control technology for complex systems Modular PROFIsafe extension Take advantage of the option of tailored extensions for the compatible, modular PLCnext Control device. With its left-alignable functionality, the PLCnext Control device can be extended with a safety-related SPLC for PROFIsafe networks. This transforms the PLC into a fully-fledged safety controller up to SIL 3/PL e that communicates as an F-host via PROFIsafe. At the same time, it can be operated under a superordinate PROFIsafe controller as an F-device. Main features • Support of PROFIsafe profile V2.6.1 • F-host for 32 devices and F-device • Safety CPU: 1x ARM® Cortex®-M4, 180 MHz, 1x ARM® Cortex®-M4, 100 MHz • PLC extension module for AXC F 2152 and AXC F 3152 • Direct communication with the I/Os via the integrated Axiobus Safe PLCnext Control The first PLCnext Control that combines standard and safety-relevant calculations in one device. As a part of the open PLCnext Technology ecosystem, parallel programming based on established software tools is possible. This enables you to combine, for example, functions in accordance with IEC 61131-3 with routines from C/C++, C#, and MATLAB® Simulink® in any way and to merge them into an overall system. You can connect to Proficloud directly and integrate individual cloud services. Safety programming With PLCnext Engineer, both standard PLC functions and the full range of safety functions can be programmed in just one editor. The PLC and safety programming are then installed on the PLCnext Control device in one project. This automatically unpacks and automates the programs into two parts: the PLC code and the safety code. Main features • PROFINET controller and device • Support of PROFIsafe profile V2.6.1 • Safety CPU: 1 x ARM® Cortex® A9, 800 MHz, 1 x ARM® Cortex® A8, 600 MHz • Standard CPU: Intel® Core™ 5 6300U (Dual Core, 2.4 GHz) • M2M system networking with OPC UA Standard application Safety application PLCnext Engineer project PLC Safety Core Core 1 2 Core Core 3 4 CPU CPU Phoenix Contact 29

Power supplies with maximum functionality QUINT POWER for maximum operational safety The QUINT POWER Plus version satisfies functional safety requirements (SIL 3, HFT = 1 in accordance with IEC 61508 and IEC 61511). They can therefore be used in safety-related applications. The TÜV-certified double OVP (overvoltage protection) switches the output off in the event of an error in order to protect the load against overvoltages. Thanks to an integrated decoupling MOSFET, this power supply is suitable for 1+1 and n+1 redundancy and increases system availability. With a protective coating and ATEX, IECEx, and HazLoc approvals, it can also be used within potentially explosive areas. Main features • Strongest output side with static boost, dynamic boost, and SFB Technology • Exceptionally robust input side with integrated gas discharge tube • Comprehensive signaling with analog, digital, and relay contact • 1+1- and n+1 redundancy with integrated decoupling MOSFET • Double OVP with SIL 3 certification in accordance with IEC 61508 and IEC 61511 • Protective coating and ATEX/IECEx approval • UL ANSI/ISA-12.12.01 Class I, Division 2, Groups A, B, C, D (Hazardous Location) • Wide temperature range of -40°C to +75°C The solution is completed an approved temperature range of -40°C to +75°C. Redundant system for functional safety Phoenix Contact gives you two options for designing a safe, redundant power supply system. In both cases, the functional safety requirements are satisfied with a safety integrity level of SIL 3, meaning that use in safety-related applications is possible. The QUINT POWER Plus version with integrated decoupling MOSFET for 1+1 and n+1 redundancy does not require an additional redundancy module, therefore saving space and installation costs in the control cabinet. The Plus version is available in 10 A and 20 A versions. Whether in parallel operation or connected to different phases, loads are reliably supplied with power even if problems with the input voltage arise. In order to detect errors at an early stage and thus increase system availability, both systems also feature complete, preventive function monitoring. In addition to symmetrical load distribution, the 1+1 redundant power supply system comprising QUINT POWER 20 A and QUINT POWER Single ORING also provides separate cable routing right through to the consumer. DC 110-250V DC 110-250V Mains 1 Mains 2 Mains 1 Mains 2 Safe power supply system with QUINT POWER Single ORING Safe power supply with integrated decoupling MOSFET Phoenix Contact 31

Range of services for machine and system safety Consulting We provide advice on various subjects during the planning and implementation of your system: • Design of the safety lifecycle: standards and their implementation • Machinery Directive • Retrofitting machines and systems • Interlinking machinery Engineering To assess the safety integrity, we determine the PL or SIL of the safety functions with the help of your technical documentation. This must be sufficiently robust to withstand random errors. In the case of Machinery Directive requirements, we implement the entire safety lifecycle process, from the risk assessment all the way through to the operating instructions. Product support We give you support if you have any questions on the safety hardware and software from Phoenix Contact. You can contact our support team about anything, from preliminary technical clarifications, through planning and implementation, right through to full operation. Seminars We provide instruction and practical training that is tailored to your individual requirements, e.g.: Safety application software: • Requirements on safety-related software • Specification of safety requirements and software • Implementation of safety functions • Development of function blocks Functional safety in the process industry in accordance with EN 61511: • Risk analysis • Safety lifecycle • Creation of PCE safety functions Demands on safety in the process industry Design guidelines relating to functional safety are in place for the requirements on the safe operation of systems in the process industry. The international, harmonized procedure is described in IEC 61511. A significant component of this is the safety lifecycle in conjunction with functional safety management. S a f ety Lifecycle Safety Planning Decom- missioning Risk Assessment i fi c ation r e V Functional Safety Service Operation, Modification Validation Installation, Startup SIS Design, Engineering Allocation Protection Layers Require- ments Validation Planning F u nctional Safety M a n a n t e m e g Phoenix Contact 33

Modular emergency stop system Actuators Applications Safety approvals Degree of protection Item number f o o r p o o F l s r a l l o c k c o l - i t n A – r o t a u t c A r o t a c i d n i s u t a t S mushroom mushroom mushroom g n i t h g i L – – PSR-ESS-M0-H100 PSR-ESS-M0-H110 PSR-ESS-M0-H120 h t i w n o i t c n u n o c n j I n o i t a u l a v e e b a t i u s l e c i v e d – – – IP65 / IP67 / IP69K 1221758 IP65 / IP67 / IP69K 1221757 IP65 / IP67 / IP69K 1221753 Contact modules and accessories Applications Safety approvals Degree of protection Item number e v i t i s o p f o r e b m u N s r e n e p o 1 1 – 1 – – – g n i t h g i L – – – – – – – – – – – – – – – PSR-ESS-ACC-CB1-NC-SC PSR-ESS-ACC-CB1-NC-EF-SC PSR-ESS-ACC-CB1-NO-SC PSR-ESS-ACC-CB1-SM-SC PSR-ESS-ACC-CB1-I-SC PSR-ESS-ACC-CB1-C3 PSR-ESS-ACC-CB1-C5 h t i w n o i t c n u n o c n j I n o i t a u l a v e e b a t i u s l e c i v e d PL e PL e – – – – – IP20 IP20 IP20 IP20 IP20 IP20 IP20 1221752 1396559 1221751 1221749 1221748 1221747 1221745 Preconfigured emergency stop switches Type Applications Safety approvals Degree of protection Item number r o t a c i d n i s u t a t S f o o r p o o F l e v i t i s o p f o r e b m u N s r e n e p o 2 2 2 2 n o i t c e n n o C FT FT M12 M12 g n i t h g i L – – – PSR-ESS-M0-H200-2000-C PSR-ESS-M0-H220-2001-C PSR-ESS-M0-H210-2000-A PSR-ESS-M2-H110-2000-A h t i w n o i t c n u n o c n j I n o i t a u l a v e e b a t i u s l e c i v e d PL e PL e PL e PL e IP65 / IP67 IP65 / IP67 IP65 / IP67 IP65 1221740 1221739 1221737 1221735 Phoenix Contact 35

PSRmini: Highly compact safety relays for machine building Type Applications Output contacts Safety approvals Over- all width Connection technology – – – – – – – – – – – – 10) 10) 10) 10) – 10) 10) 10) Reset A/M A A/M A/M A/M 3 3 2 3 2 A/M 2 (pnp) A/M 3 A/M A/M A/M A/M – 3 1 1 3 5 – – – – – – – – 1 1 2 – – – – – – – – – – – – – – 1 – – – – – – – – – 1 1 1 1 1 1 1 1 1 1 1 1 1 – – – Contact extension PSR-MC34 24 V DC PSR-MC375) 24 V DC PSR-M3812) 24 V DC PSR-MC403) 24 V DC PSR-MC4211) 24 V DC PSR-MC4311) 24 V DC PSR-MC45 24 V DC PSR-MC502) 24 V DC PSR-MC70 24 V DC PSR-MC72 24 V DC PSR-MC73 24 V DC PSR-MC82 24 V DC h t i w e c n a d r o c c a n i L P 1 - 9 4 8 3 1 O S I N E e e e e e e e e h t i 1 6 0 2 6 N E w e c n a d r o c c a n i L I S m m n I n o i t c e n n o c w e r c S n o i t c e n n o c n i - h s u P 3 3 3 3 3 3 3 3 12.5 2700540 2700548 22.5 2702411 2702412 22.5 1009831 1009832 12.5 2700569 2700570 17.5 2702801 2702902 17.5 1087561 1087569 22.5 1082024 1082029 12.5 2700553 2700564 c4) 14) 12.5 2702094 2702095 e e 3 2 12.5 2702096 2702097 22.5 1015533 1015526 e6) 36) 17.5 2702382 2702383 1) 1-channel sensor circuit 2) Antivalent sensor circuit 3) Without cross-circuit detection 4) Up to PL e/SIL 3 possible depending on the application 5) EN-81 approval 6) In conjunction with suitable evaluation device 7) Non-delayed contacts: Cat. 4/PL e, SIL 3, off-delayed contacts: Cat. 3/PL d, SIL 2 8) Type IIIA in accordance EN 574 9) Type IIIC in accordance with EN 574 10) Also compatible with PSRswitch 11) IO-Link device 12) Safety relay for CONTACTRON pro A = autostart, M = manual, monitored start Phoenix Contact 37

Modular safety relay system Type Applications Output contacts Safety approvals Connection technology PSR-SDC4 24 V DC PSR-URM4/B 24 V DC PSR-URD3/3 24 V DC PSR-URD3/30 24 V DC PSR-URD3/T2 24 V DC Reset – A/M Contact extension Contact extension Contact extension Contact extension h t i w e c n a d r o c c a n i L P 1 - 9 4 8 3 1 O S I N E 2 4 – – – – – 4 4 4 – 2 21) 21) 21) 1 – – – – e e e e e h t i 1 6 0 2 6 N E w e c n a d r o c c a n i L I S n o i t c e n n o c w e r c S n o i t c e n n o c n i - h s u P 3 3 3 3 3 2981486 2981499 2981677 2981680 2981732 2981745 2981512 2981525 2981703 2981729 PSR-SIM4 Input extension IP20 – interface module for up to four safety sensors 2981936 2981949 1) Delayed, A = autostart, M = manual, monitored start Phoenix Contact 39

PSRclassic: Conventional safe coupling relays for the process industry Type Applications Output contacts Diagnostics/proof test Safety approvals safe coupling relays for failsafe Classic, controllers: PSR-FSP 24 V DC PSR-FSP/2x1 24 V DC PSR-FSP2/2x1 24 V DC PSR-ESP4 24 V DC For safety-related shutdown (ESD) 1 2 2 2 1 1 1 1 – – – – 1) Up to PL e/SIL 3 possible depending on the application D E L a i v l a u s i V – – – – – – – – h t i w g n i r o t i n o m i g n k c o l r e t n i - f l e S – – – k c a b d e e f r o r r e e v i t c A 1 A a i v e h t n o t n e m e r u s a e M e c i v e d h t i w e c n a d r o c c a n i L I S 1 1 5 1 6 / 8 0 5 1 6 C E I h t i 6 5 1 0 5 C E I w e c n a d r o c c a n i L I S / x E C E I / X E T A 2 e n o Z I s s a l C h t i w e c n a d r o c c a n i 3 G . 4 0 1 7 S - A S I / I S N A Over- all width Connection technology L G m m n I n o i t c e n n o c w e r c S n o i t c e n n o c n i - h s u P 3 3 2 3 3 2 – – – – – – – – – 17.5 2981978 2981981 17.5 2986960 2986957 17.5 2986575 2986588 22.5 2981020 2981017 – 11) PSRclassic: Classic safe coupling relays for universal applications Type Applications Output contacts Safety approvals Input voltage Connection technology h t i 1 - 9 4 8 3 1 O S I N E w e c n a d r o c c a n i L P PSR-URM PSR-URM/3X1 PSR-URM/5X1 Coupling relays for universal applications PSR-URM/2X21 PSR-URM/4X1 5 3 5 – 4 2 3 1 – 2 – – – 2 – c c c c c h t i 1 6 0 2 6 N E w e c n a d r o c c a n i L I S 1 1 1 1 1 n o i t c e n n o c w e r c S n o i t c e n n o c e g a c - g n i r p S 24 V AC/DC 2963747 2963970 120 V AC/DC 2981402 2981415 24 V AC/DC 2981839 2981842 24 V AC/DC 2981952 2981965 24 V AC/DC 120 V AC/DC 24 V AC/DC – – – – – – , n o i t c e n n o c w e r c S d e x fi – – – – 2981363 2981376 n o i t c e n n o c n i - h s u P – – – – – – 2981444 2981457 Phoenix Contact 41

MACX Analog: Safe signal conditioners Type Signal direction Product description Functional safety h t i h t i 8 0 5 1 6 C E I w e c n a d r o c c a n i L I S 8 0 5 1 6 C E I w e c n a d r o c c a n i L I S Item number h t i 1 1 - 9 7 0 0 6 C E I w e c n a d r o c c a n i i x E i x E t u o h t i W MACX MCR(-EX)-SL-RPSSI-I MACX MCR(-EX)-SL-RPSS-2I-2I MACX MCR(-EX)-SL-RPSSI-2I MACX MCR(-EX)-SL-RPSSI-I-UP MACX MCR(-EX)-UI-UI MACX MCR(-EX)-UI-UI-UP MACX MCR(-EX)-IDS-I-I MACX MCR(-EX)-IDS-2I-2I MACX MCR(-EX)-SL-NAM-R MACX MCR(-EX)-SL-NAM-2RO MACX MCR(-EX)-SL-2NAM-RO MACX MCR(-EX)-SL-2NAM-R-UP MACX MCR(-EX)-SL-NAM-2T MACX MCR(-EX)-SL-2NAM-T MACX MCR(-EX)-SL-NAM-NAM MACX MCR(-EX)-SL-SD-21-25-LP MACX MCR(-EX)-SL-SD-21-40-LP MACX MCR(-EX)-SL-SD-24-48-LP MACX MCR(-EX)-SL-SD-21-60-LP MACX MCR(-EX)-SL-SD-21-25-LFD MACX MCR(-EX)-SL-SD-24-48-LFD AI AI AI AI AI/AO AI/AO AO AO DI DI DI DI DI DI DI DO DO DO DO DO DO Repeater power supply and input signal conditioner Repeater power supply, 2-channel Repeater power supply and input signal conditioner, signal duplicator Repeater power supply and input signal conditioner with wide range supply Universal signal conditioner Universal signal conditioner with wide range supply Output signal conditioners Output signal conditioner, 2-channel NAMUR signal conditioner, relay output (changeover contact) NAMUR signal conditioner, signal duplicator with relay output NAMUR signal conditioner, 2-channel, relay output (N/O contact) NAMUR signal conditioner, 2-channel, wide range supply, relay output (changeover contact) NAMUR signal conditioner, signal duplicator with transistor output NAMUR signal conditioner, 2-channel with transistor output NAMUR signal conditioner, NAMUR output Solenoid driver, current limitation 25 mA, loop-powered Solenoid driver, current limitation 40 mA, loop-powered Solenoid driver, current limitation 48 mA, loop-powered Solenoid driver, current limitation 58 mA, loop-powered Solenoid driver, current limitation 25 mA, line fault detection Solenoid driver, current limitation 48 mA, line fault detection MACX MCR(-EX)-RTD-I MACX MCR(-EX)-TC-I MACX MCR(-EX)-T-UI-UP Temp IN Temp IN Temp IN MACX MCR(-EX)-T-UIREL-UP Temp IN Temperature transducer, resistance thermometer Temperature transducer, thermocouple Temperature transducer, universal, with analog output and 1 limit value relay, with wide range supply Temperature transducer, universal, with analog output and 3 limit value relay, with wide range supply 2 3 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 2 2 2 2 – d d d – – – – – – – – – – – – – – – – – – – d d 2924016 2924207 2924676 2904090 2924236 2924838 2924029 2924210 – – 2811572 2811585 2908062 2908064 2904931 2908066 2924045 2924252 2924061 2924265 2924087 2924294 2924249 2924304 2924074 2924278 2924090 2924281 2924883 2924113 2924139 2924126 2924100 2905674 2906156 – – – – – – – 1050252 1050201 1050233 1050228 2924689 2811860 2924799 2811828 The item numbers refer to the Push-in versions without pre-configuration. Further versions of the MACX Analog product family can be found on our website or in the Selection Guide “Signal conditioners, process indicators, and field devices”. Phoenix Contact 43

PSRmodular: Configurable safety system Type Description Inputs/outputs Safety approvals Connection technology s t u p n i t e s e r M D E / s t u p n I s t u p t u O s t u p t u o k c o C l Basic modules PSR-M-B1 Basic module 8/2 2 (pair) PSR-M-B2 Basic module (with large program memory) 8/4* 2 (pair) or 4 (single) Safe extension modules PSR-M-EF1 Failsafe extension module 8/4* 2 (pair) or 4 (single) PSR-M-EF2 Failsafe extension module PSR-M-EF3 Failsafe extension module for safety shut-off mats PSR-M-EF4 Failsafe extension module PSR-M-EF5 Failsafe extension module PSR-M-EF6 Failsafe extension module 16 12 -/4 -/4 -/4 – – 4 pairs 2 (pair) or 4 (single), each 2 A 4 relays PSR-M-EF7 Failsafe extension module 4 analog – PSR-M-EF8 Failsafe extension module 8/2 2 (pair) PSR-M-E1 Non-safe extension module PSR-M-E2 Non-safe extension module – – – – 4 4 4 4 8 – – – – 4 – – s t u p t u o l a n g i S 2 4* 4* – – 4 8 – – 2 8 16 PSR-M-TBUS1 TBUS extension module 1 connection channel for local bus extension (up to 50 m per segment) PSR-M-TBUS2 TBUS extension module 2 connection channels for local bus extension (up to 50 m per segment) * Configurable h t i 9 4 8 3 1 O S I N E w e c n a d r o c c a n i L P h t i w e c n a d r o c c a n i L I S 8 0 5 1 6 C E I / 1 6 0 2 6 N E e e e e e e e e e e – – e e 3 3 3 3 3 3 3 3 3 3 – – 3 3 n o i t c e n n o c w e r c S n o i t c e n n o c n i - h s u P 1104981 1104972 1104974 1104975 1104890 1104889 1104888 1104887 1104885 1104884 1104856 1104868 1104976 1104977 1104982 1104983 1104985 1104986 1105522 1105523 1105132 1105133 1105134 1105136 1105095 1105096 1105097 1105098 Phoenix Contact 45

PSRmodular: Accessories Type Description PSR-M-MEMORY Optional external memory TBUS DIN rail connector for basic module Item number 1105142 1225375 (1 piece) 2200244 (50 piece) PSR-M-CABLE50 Cable for TBUS extension module 1104841 PSRmodular: Configuration software Type PSRmodular Applications Item number Free configuration software for the configurable PSRmodular safety system. Download at phoenixcontact.com – Phoenix Contact 47

Inline: Safe I/Os Type Applications Inputs/outputs Protocol Safety approvals s t u p n i e f a S 8 16 – – – – – – s t u p t u o e f a S – – 8 4 – – 8 8 s t u p t u o k c o C l 8 16 – – – – – – s t u p t u o y a l e R – – – – 4 – – – e g d i r B y t e f a S l y g o o n h c e T e f a s I F O R P e c n a d r o c c a n i y r o g e t a C 1 - 9 4 8 3 1 O S I N E h t i w h t i w e c n a d r o c c a n i L P 1 - 9 4 8 3 1 O S I N E 4 4 4 4 4 4 4 4 e e e e e e e e – – – – h t i 1 6 0 2 6 N E w e c n a d r o c c a n i L C L I S 3 3 3 3 3 3 3 3 IB IL 24 PSDI 8-PAC 24 V DC IB IL 24 PSDI 16-PAC 24 V DC IB IL 24 PSDO 8-PAC 24 V DC IB IL 24 PSDO 4/4-PAC 24 V DC Input module Input module1) Output module Output module (positive and negative switching) IB IL 24 PSDOR 4-PAC 24 V DC / 230 V DC Relay module IB IL SAFE 2-ECO 24 V DC Input module with two sensor circuits IB IL 24 LPSDO 8 V2-PAC 24 V DC IB IL 24 LPSDO 8 V3-PAC 24 V DC Logic module with SafetyBridge Technology V2 Logic module with SafetyBridge Technology V3 1) Only compatible with IB IL 24 LPSDO V3-PAC. Axioline E: Safe I/Os Type Applications Inputs/outputs Protocol Safety approvals Item number h t i 8 0 5 1 6 C E I w e c n a d r o c c a n i L I S 3 3 3 3 3 3 3 3 2985688 2700994 2985631 2916493 2985864 2702446 2700606 2701625 Item number s t u p n i e f a S s t u p t u o e f a S s t u p t u o k c o C l s t u p t u o y a l e R e g d i r B y t e f a S l y g o o n h c e T e f a s I F O R P e c n a d r o c c a n i y r o g e t a C 1 - 9 4 8 3 1 O S I N E h t i w h t i 1 - 9 4 8 3 1 O S I N E w e c n a d r o c c a n i L P h t i 1 6 0 2 6 N E w e c n a d r o c c a n i L C L I S h t i w e c n a d r o c c a n i L I S 8 0 5 1 6 C E I AXL E IOL SDI8 SDO4 2A M12 L Input and output module 8 4 8 – 4 e 3 3 1185380 Phoenix Contact 49

QUINT POWER: Safe power supplies Type Applications Output current Safety approvals Dimensions W x H x D Item number t n e r r u c t u p t u o l a n m o N i t s o o b c i t a t S t s o o b c i m a n y D High-performance power supplies, single phase Input voltage: 85 V AC … 264 V AC, 90 V DC … 350 V DC Output voltage: 24 V DC … 29.5 V DC, 24 V DC … 28 V DC (Plus version) l y g o o n h c e T B F S 1 - 0 1 0 1 6 C E I h t i 8 0 5 1 6 C E I w e c n a d r o c c a n i L I S / x E C E I / X E T A 2 e n o z I s s a l C . . 1 0 2 1 2 1 - A S I / I S N A L U 2 n o i s i v i D I s s a l C V N D [mm] QUINT4-PS/1AC/24DC/10/+ QUINT4-PS/1AC/24DC/20 QUINT4-PS/1AC/24DC/20/+ For the safe supply of your systems For the safe supply of your systems For the safe supply of your systems High-performance DC/DC converter Input voltage: 18 V DC … 33.6 V DC Output voltage: 24 V DC … 28 V DC 10 A 12.5 A 20 A (5 s) 60 A (15 ms) SIL 3 50 x 130 x 125 2904616 20 A 25 A 30 A (5 s) 120 A (15 ms) SIL 2 – 70 x 130 x 125 2904602 20 A 25 A 30 A (5 s) 120 A (15 ms) SIL 3 70 x 130 x 125 2904617 QUINT4-PS/24DC/24DC/20/ SC/+ For the safe supply of your systems 20 A 25 A 30 A (5 s) 60 A (15 ms) SIL 2 70 x 130 x 125 1046881 Active redundancy module, Plus version Input voltage: 8 V DC … 26 V DC Output voltage: Uin – 0.1 V DC QUINT4-S-ORING/12-24DC/ 1X40/+ For decoupling 40 A 45 A 60 A (5 s) 240 A (15 ms) SIL 31) 32 x 130 x 125 2907753 1) In combination with QUINT4-PS/1AC/24DC/20 or QUINT4-PS/24DC/24DC/20/SC/+ Phoenix Contact 51