The new way to make contact PCB connectors with SKEDD direct connection technology

Connection couldn't be easier 1. Position with fl exibility 2. Connect directly 3. Connect with reliability Press-in technology, wave soldering, THR and SMT soldering are established processes in PCB assembly. None of these processes are needed with the new SKEDD direct connection technology. You can integrate through-contacted bore holes anywhere on the PCB, giving you a whole new level of fl exibility when it comes to your PCB layout. Previously, direct plug-in and detachable connections could only be established on PCB edges using edge connectors, which were connected to solder pads. For the fi rst time, SKEDD direct connection technology enables direct plug-in and detachable connections in any position on the PCB. SKEDD direct connectors do not require a header and can be connected directly by hand, without tools, in through-contacted bore holes on the PCB. SKEDD contacts consist of two fl exible contact limbs that are easy to bend outward and that adapt to the diameter of the through-contacted PCB bore holes and make reliable contact. Body-bound rivets on the side ensure a fi rm connection, even in the event of mechanical loads such as vibrations. SKEDD direct connectors are qualifi ed for 25 insertion and withdrawal cycles and have passed vibration tests according to DIN EN 60068-2-8 with an acceleration of approximately 50 m/s2 in a frequency range of 60.1 Hz to 150 Hz. Application examples Connection on the rear of the PCB With these innovative direct connectors, you can easily carry out applications which require conductor connection on the rear of the PCB. Thanks to SKEDD direct connection technology, there's no need for a manual soldering process for additional PCB connection technology. Internal device wiring of two PCBs You can even connect the pre-assembled SKEDD direct connectors to the PCB during production and thereby wire several PCBs in the device. To integrate additional functions, you simply need to provide through- contacted bore holes on the motherboard. You can then easily integrate further SKEDD direct connectors as required. Connect several devices via one distributor PCB With SKEDD direct connectors, you can create simple distributor boards, which do not require an increased degree of protection, for example for connecting I/O devices to a controller Thanks to the direct connection technology, the entire PCB can be produced without a soldering process. PHOENIX CONTACT 3

Your advantages Tool-free, time-saving Push-in spring connection Connect solid and stranded conductors with ferrule directly by hand. Flexible positioning on the PCB Coding SKEDD direct connectors do not need a header. The necessary through-contacted bore holes can be provided anywhere on the PCB. Possible coding pin receptacles permit up to six codings with protection against mismatching. Furthermore, the SDC 2,5 connector can also be coded via the position of the zig-zag pinning. Lower component, process, and warehousing costs Quick and convenient testing using integrated testing option Intuitive operation, thanks to color-coded push button As the connectors do not require a header, there are no costs for an additional component and you can lower your process and warehousing costs. Thanks to the integrated test point, you can also check that each connection position is functioning correctly even while the device is in operation. Open the terminal point via the integrated push button to connect stranded conductors without ferrule or release connected conductors. PHOENIX CONTACT 5

Industrial controllers Frequency inverters Charging stations for E-Mobility PHOENIX CONTACT 7

Technical requirements and approvals Requirements on the PCB and bore holes to be provided When using connectors with SKEDD direct connection technology, there are no special requirements with regard to the PCB used. The SKEDD contacts can be connected directly in the tin-plated, through-contacted bore holes on the PCB. For many applications, these bore holes are already provided during PCB manufacture – for example, for THR soldering processes. SKEDD direct connectors from Phoenix Contact are qualifi ed for PCBs with a HAL surface (Hot Air Leveling). This is the standard surface for PCBs in the wave soldering process. The locking of the body-bound rivets on the sides is designed for printed-circuit boards with a thickness of 1.6 mm. Derating curves The derating curves indicate which connector current carrying capacity is possible at which ambient temperature for the individual numbers of positions. In the fi ve-position version, the SDDC 1,5 is designed for 8 A at an ambient temperature of up to +70 °C, the fi ve-position SDC 2,5 can be loaded with up to 12 A at the same ambient temperature. Standards and approvals The SDC 2,5 and SDDC 1,5 connectors are approved according to UL 1059, CAN/ CSA C22.2 No. 158-10, and DIN EN 61984 (connector standard). Furthermore, the connectors meet the requirements of the glow-wire test according to DIN EN 60335- 1 (household appliances standard). In addition, the SDC 2,5 connectors have passed the service life test according to DIN EN 61373:2011-03 (Shock and vibration testing for railway applications) in category 1 and class B. 1) Hole in the base material Mostly epoxy glass fabric FR4 or EP-GC 1) Hole in the base material Mostly epoxy glass fabric FR4 or EP-GC Hole dimension ±0.05 Ø2.5 ±0.05 Ø2.5 Hole dimension ±0.05 Ø1.7 ±0.05 Ø1.7 2) Hole with Cu sleeve 2) Hole with Cu sleeve min. 0.025 Cu min. 0.025 Cu 3) Through-contacted hole with Sn min. 0.1 3) Through-contacted hole with Sn min. 0.1 min. 0.01 Sn Ø2.4 +0.09 –0.06 Ø2.4 +0.09 –0.06 min. 0.01 Sn Ø1.6 +0.09 ±0.05 Ø1.6 +0.09 ±0.05 Internal diameter of the bore holes for accommodating the single-row SDC 2,5 (all dimensions in mm) Internal diameter of the bore holes for accommodating the double-row SDDC 1,5 (all dimensions in mm) SDC 2,5 series 16 14 12 10 8 6 4 2 0 = 2-pos. = 5-pos. = 16-pos. 0 10 20 30 40 50 60 70 80 90 100 110 SDDC 1,5 series PHOENIX CONTACT 9

SDDC 1,5/..-PV double-row direct connectors Web code: #1206 Technical data Min. conductor cross section, solid/stranded (AWG) Max. conductor cross section, solid/stranded (AWG) Rated voltage III/2 (UL) Rated current Length x height Pin length (p) Color Contact surface Insertion and withdrawal cycles 0.2 mm2 (24) 1.5 mm2 (16) 160 V (300 V) 8 A 13.5 mm x 17.6 mm 1.7 mm Green Tin 25 Number of positions Type Order No. Gauge of outer posi- tions (a) Width (b) Pcs./Pkt. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 SDDC 1,5 / 2-PV-3,5 1848642 SDDC 1,5 / 3-PV-3,5 SDDC 1,5 / 4-PV-3,5 SDDC 1,5 / 5-PV-3,5 1848655 1848668 1848671 SDDC 1,5 / 6-PV-3,5 1848684 SDDC 1,5 / 7-PV-3,5 1848697 SDDC 1,5 / 8-PV-3,5 1848707 SDDC 1,5 / 9-PV-3,5 1848710 SDDC 1,5 / 10-PV-3,5 1848723 SDDC 1,5 / 11-PV-3,5 1848736 SDDC 1,5 / 12-PV-3,5 1848749 SDDC 1,5 / 13-PV-3,5 1848752 SDDC 1,5 / 14-PV-3,5 1848765 SDDC 1,5 / 15-PV-3,5 1848778 SDDC 1,5 / 16-PV-3,5 1848781 3.5 mm 7.0 mm 10.5 mm 14 mm 17.5 mm 21.0 mm 24.5 mm 28.0 mm 31.5 mm 35.0 mm 38.5 mm 42.0 mm 45.5 mm 49.0 mm 52.5 mm 14.3 mm 17.8 mm 21.3 mm 24.8 mm 28.3 mm 31.8 mm 35.3 mm 38.8 mm 42.3 mm 45.8 mm 49.3 mm 52.8 mm 56.3 mm 59.8 mm 63.3 mm 250 pieces 250 pieces 250 pieces 100 pieces 100 pieces 100 pieces 100 pieces 100 pieces 50 pieces 50 pieces 50 pieces 50 pieces 50 pieces 50 pieces 50 pieces PHOENIX CONTACT 11