Field Termination Modules

To make connections to the field, the interface modules come in many different form factors. Depending on the application at hand, a specific function may be required at the termination level.

Passive Feed-through Modules (Single conductor)


Passive feed-through modules are designed to give direct connection to the field device. These interface modules make it possible to connect signal lines of the actuators and message devices directly in single conductor connection technique. In this way, process signals can be transmitted directly to the peripheral devices and external signals can be read in directly from external devices for 8 or 32 channels each.



Passive Feed-through Modules (Single conductor)


The modules connect 14 or 50-position system cables via male connectors in accordance with IEC 603-1/DIN 41 651 to screw connection or spring connection terminal blocks. Each signal path can be allocated with LEDs for status display via which a signal state of "high active" is signaled. The additional LED status display simplifies simulation, system startup and maintenance. The modules are available in both spring cage and screw clamp connection technologies. This offers the maximum flexibility to the customer in termination choices.

Single connector Passive Feed Through modules are available in tow versions: Standard FLKM modules and the Compact UMK versions.




Passive Feed-through Modules (two conductor)


These interface modules make it possible to connect signal lines of the actuators and message devices directly in 2-conductor connection technique. In this way, process signals can be transmitted directly to the peripheral devices and external signls can be read in directly from external deviseces for 8 or 32 chanels each. The modules connect 14 or 50-position system cables vial male ribbon connectors.

he FLKM…/M/PLC modules offer a common minus potential to connect input or output devices with a shared return lead (sourcing devices).

The FLKM…/P/PLC modules offer a common plus potential to connect input our output devices with a shared supply leads (sinking devices).

Utilizing these types of modules allows for both wires of a device to be connected to the module. There is no longer a need to connect to a separate supply or return source.




Passive Feed-through Modules (panel feed-through)


These panel feed-through interface modules have been specially designed for coupling to the PLC cabling solutions.

Plugging in preassembled system cables on one side of the interface and discrete wire connections on the opposite side of the module makes the interface connection. As panel feed-through connections in control cabinets or machine parts, the DFLK 50/PLC connects 50 positions to screw terminals and the DFLK 50-HC… connects from either a 50 position ribbon connector or 4 - 14 position connectors to 64 position and a 40 position design D industrial hood connector respectively. Using COMBICON connectors, power to the hood can be connected separately from the ribbon cables.

The most dominant feature of the HEAVYCON plug connectors is their robust aluminum diecast housing. When these housings are locked, they correspond to a protection level of IP67.




Sensor Modules


The Interface sensor modules FLKMS 14/…IM/…/PLC and FLKMS 50/…IM/…/PLC make it possible to connect signal lines of the actuators and message devices directly in a 3-conductor connection technique. In this way, a direct coupling of 8 or 32 p-n-p 3-wire sensors is possible.

Each signal path can be allocated an LED for signal identification. An active "high" on the input causes the LED to illuminate. The additional LED status display simplifies simulation, system startup and maintenance. For each sensor signal the modules offer the additional connection possibility of a common plus and minus potentials on the peripherals. The plus/minus supplies for the sensors are provided by separate input terminal blocks on the module. A green LED indicates that the operating source voltage is present.

These modules are also available in the Compact-Line with a width of 45 mm to provide a compact solution for connecting 3-wire devices.




Fuse Modules


These modules provide channel by channel fusing to protect either input or output devices.

The modules connect 14 or 50-position system cables via male ribbon cable connectors to screw connection terminal blocks.

Each channel is protected by a pluggable button fuse (Wickmann TR5 style). In addition to the terminal point for the signal, there is also the connection for a return conductor. This module contains a common minus potential for a two-wire system.

There are also fused modules available that utilize the popular 5 x 20 mm fuse. Some of these modules incorporate Blown-Fuse-Indication.

This module is also provided with short and long engagement catches to snap and lock the male and female connectors.




Relay Modules (1 N/O Contact)


These output modules have been specially designed for coupling to the PLC-systems cabling produced by Phoenix Contact. The outstanding feature of these relay modules is the minimal construction length of 55mm for the 8-channel module and 202mm for the 32-channel module. They guarantee a high packing density in the control cabinet, thereby taking into account the trend towards miniaturization.

These modules guarantee the reliable conversion of low capacity output signals to drive motors, contactors, solenoid valves and other components for 8 to 32 channels. At the coupling level, the modules are responsible for signal amplification and electrical isolation between system potential and PLC controller.

The modules are equipped with pluggable electromechanical miniature relays. The two layer double contacts with hard gold plating enables universal application of 1 mA to 3A continuous current per contact.

Each relay channel is allocated an LED indicator for status display, simulation, system start-up and maintenance, via which the signal status "active high" is indicated. The supply voltage to the module is shown through a green LED.




Relay Modules (1 PDT )


These modules offer either 8 or 16 channel variations. The 16 channel version work well with a 32 point source by offering an expansion module. The base 16 channel relay module is connected to an expansion module via a 20-position ribbon cable. This allows 32 pluggable relays to be mounted in only two DIN-rail mounted base modules.

These modules guarantee the reliable conversion of low capacity output signals to drive motors, contactors, solenoid valves and other components for 8 to 32 channels. At the coupling level, the modules are responsible for signal amplification and electrical isolation between system potential and PLC controller.

The modules are equipped with pluggable electromechanical miniature relays. Each of the relays are capable of delivering a constant current output of up to 5A at 250V ac.

Each relay channel is allocated an LED indicator for status display, simulation, system start-up and maintenance, via which the signal status "active high" is indicated. The supply voltage to the module is shown through a green LED.

The modules also include suppressor diodes to protect the control device that is connected to the coil side of the relays.




Relay Modules (2 PDT )


These modules offer either 8 or 16 channel variations. The 16 channel version work well with a 32 point source by offering an expansion module. The base 16 channel relay module is connected to an expansion module via a 20-position ribbon cable. This allows 32 pluggable relays to be mounted in only two DIN-rail mounted base modules.

These modules guarantee the reliable conversion of low-capacity output signals to drive contactors, solenoid valves indication etc. for 8 to 32 channels. These interface modules take over the signal amplification and electrical isolation between the system potential and programmable logic control in the coupling level.

The modules are equipped with commercially available electromechanical miniature switching relays with two PDT contacts each. The relays used in this module are capable of switching.

Each channel is assigned an LED for status indication, simulation, system start-up and maintenance. A Yellow LED indicates the signal status "high active". A green LED indicates that the operating voltage for the coils is present.




PLC-RELAY Adapter Module


PLC-V8/FLK/… are the new pluggable adapters that connect the innovative PLC RELAY with the PLC-CABLING system.

In this way, the benefits of the pluggable and modular structure (flexible) of the PLC-RELAY system as a relay and optical coupler (solid state) interface are united with the fast and faultless PLC connection technology.

The PLC-V8 adapter is simply plugged into the bridge slots of eight PLC RELAYs aligned in a row. No additional tools are required! In this way, an 8-channel relay or solid state relay module with a construction width of less than 2 inches is created.

The use of electromechanical or semiconductor relays (solid-state relays) can be freely selected for each channel. The different adapters for input or output functions are marked with the endings IN or OUT.




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