PROFIsafe

PROFIsafe is a certified profile for Profibus and PROFINET. PROFIsafe meets the highest safety requirements for the process and manufacturing industry with SIL 3 (safety integrity level) or category 4 according to EN 954-1.

Both safety-related communication and standard communication are possible via one and the same cable.



PROFIsafe protocol

The PROFIsafe system is an extension of the Profibus and PROFINET system. Freely programmable safety functions can be executed with the system and the required safe input and output data can be transmitted from and to the safe I/O devices.



PROFIsafe protocol
PROFIsafe protocol
The safe controller and the safe bus devices communicate with one another via the PROFIsafe protocol, which superposes the standard Profibus or PROFINET protocol and contains the safe input and output data as well as data security information.



Black channel principle

PROFIsafe uses the black channel principle exactly the same way as INTERBUS-Safety for the transmission of safe data via a standard network.

The safe data, consisting of the purely safety-related user data and the protocol overhead required for protection, is transmitted via Profibus or PROFINET together with data that is not safety-related.

The F host in the safe controller and the F device in the I/O module exchange safe signals in this way.



The integrated safety mechanisms protect against the following possible errors:
  • Repetition of messages
  • Loss of messages
  • Insertion of messages
  • Incorrect order of messages
  • Data corruption
  • Delay of messages
  • Recurring memory error in switches
  • Reversal of devices
Black channel principle
Black channel principle



Response time

The minimum distance of the safety equipment  to danger depends on the following factors

  • Delay time of the sensor
  • Processing time of the safety program in the safety controller including the network transmissions
  • Processing and filter times in the input and output modules
  • Delay or overtravel time of the actuator



Response times with the PROFIsafe system
Response times with the PROFIsafe system
The delay times of the sensors and actuators are independent of the safety protocol used and must be viewed separately.

Due to unsolicited, unsynchronized individual processes, the response time is determined as the sum of the following values:

  • Watchdog time of the input module
  • Set watchdog time of the network from the input module to the controller
  • Set watchdog time of the safe controller
  • Set watchdog time of the network from the controller to the output module
  • Watchdog time of the output module



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